Applied Technical Services
QC Inspector CSWIP/AWS

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Country: India
Status:
I am willing to Travel.
I need a job as soon as possible.
I am willing to work overseas.
I prefer permanent jobs.
Certifications
 AWS – CWI NO. 08082801. 08/2008.
 ASNT Level II – ( UT,RT,MPT&PT)
CSWIP 3.1 Cert No.53005 exp.28/01/2016
Education
 H.Sc (Maths & Science) ; ITI ( NCVT & NTC)
Experience
Total Experience : Above 13 Years
October 2009 to October 2010

Employer : Vincotte International Middle East L.L.C, Abu Dhabi.
Position : QC Welding Inspector
Client : Hayan Petroleum Company, Syria.
Work Summary:
A judicious professional with above 13 years of experience in Project Management, Erection, Inspection & Testing in India and abroad for Refinery, Gas Plant Project, Petrochemical Industries & Thermal power plant projects.
Proven skills in managing the construction activities and coordinating various aspects of project construction including inspection, material submission and working drawing from contractors, and processing documentation as required.
Displayed proficiency in carrying out inspection of Unit Piping preventing non–conformance in process materials, during cutting, fit-ups, welding etc.
Adept at managing engineering operations, fabrication and co-ordination with internal departments.
Well versed with ASME piping code & API standards.
Excellent communication, interpersonal & negotiation skills with strong organizational & team building abilities.

AREA OF EXPOSURE

• Lead the inspection activities and monitor the inspection status.
• Preparation of WPS, PQR, & WPQ. Qualifying welding procedures and welders with SMAW & GTAW Process on ASME B31.3, ASME SEC IX and AWS D 1.1. Materials Used: CS, SS, Monel, Inconel, Low alloys & high Alloys.
• Estimating Welding Consumables requirements.
• Preparation of Inspection test plan, procedure for PWHT & Repair welding
• Preparation of ‘Method Statements’.
• Regularizing project activities as per project quality requirements.
• Resolving technical queries, Non conformity and corrective action.
• Inspection of raw materials, joint fit-up, welding, dimensional, Hydro test
• Preparation of weld map, daily welding report and weekly welding summary.
• Monitoring welding control (welding procedure, welders and welding consumable).
• Control the QC equipments calibration record.
• Co-ordination of NDE & Implementing the system procedure.
• Reviewing of RT films, PWHT charts and other NDE reports.
• Witnessing of Hold/Witness points as per the approved quality plan.
• Preparation of punch list and re-inspection of all punch listed items.
• Knowledge of preparing complete test packages (hydro, pneumatic, visual) including check list and all applicable reports as per commissioning marked-up P&ID.
• Evaluating designs, coordinating with consultants and sub contractors for changes in the same.
• Monitoring installation and testing of pipe work, valves, and other piping items.
• Review hydro test package, carry out inspection of the lines prior to testing.
• Imparting continuous on job training to the workforce for enhancing their productivity & operational efficiencies through knowledge enhancement / skill building.
• Conducting inspection of Plates, Pipes, Fittings, Flanges, Gaskets, and Stud Bolts at stockiest end as per respective materials specifications, codes, standards & client’s specifications.
• Conducting Line checking, preparation of punch list as per test packages and maintaining traceability of punch list close-out process.
• Joint inspection with respective personnel for pressure test release, pressure test and re-instatement of piping systems.
November 2008 to May 2009

Employer : RI DONG Corporation Pte Ltd, Singapore.
Position : QC Welding Inspector
Client : CPGC – CH2M HILL.
1) Shell Seraya Pte Ltd., (2) Oil Tanking Ltd
(3) Public Utility Board, Singapore.

o Monitoring & preparation of piping fabrication, Erection, Inspection, Pressure testing, cleaning, punch list, procedures, ITP & test package as per client & owners requirement.
o Participating in the checking detailed drawing and other documentation and coordinate mobilization of contractor site.
o Supervising and approving construction activities and coordinate various aspects of project construction including inspection, liaising with Design Dept. for drawing modification to facilitate manufacturing, coordination with vendor for purchase items to process & feasibility study at their end.
o Directing the activities and check the works of contractor involve in mechanical construction works.
o Witness of MT, PT, UT and PMI inspection. Made RFI’s for the inspection.
o TC Records Review.
o AFC and IFC Drawing Reading, Fit up, Weld Visual, Leak test, Test Pack List preparation (As per Approved MS, ITP, WPS, PQR, Welder Approval).

Aug 2008 Sep 2008 (Shutdown)

Employer : De-Tect Unit Inspection, South Africa.
Position : Welding / NDT Inspector
Client : SASOL Snyfuels Operate.

o Worked as a QC Inspector Welding/NDT.
o Review RT Films, Witness of MPT, DPT Inspection.
o Record Welding Parameters, Check Consumable, Calibration Certificates.

Apr 2007 Apr 2008

Employer : Pemco Inspection co, Doha, Qatar.
Position : NDT Inspector
Client : Qatar Petroleum (worked in Onshore & Offshore)

RT carried out for all piping and vessels. Interpretation of RT films. Calibration of the UT equipments periodically. UT carried out for finished product of exhaust valves. Conducting PT for fillet welds as per project specification as per IBR. Conducting MPT for fillet welds as per project specification as per IBR. Conducting stage wise inspection of PT & MT for fabricated items.

Jan 2000 to Mar 2007

Employer : MABEL Engineering Pvt Ltd, Chennai.
Position : QC Supervisor
Client : Kochi Refineries Ltd
Kochi DHDS Projects, Chennai Petroleum Corp Ltd,
Chennai III Phase Offsite Piping’s,
TNEB Gas & Stream Power Project, Mannarkudi,
HPCL, Suriyapet, AP. (Storage Terminal Unit)

RT carried out for all piping and vessels. Film interpretation of RT films. Calibration of the UT equipments periodically. UT carried out for finished product of exhaust valves. Conducting PT for fillet welds as per project specification as per IBR. Conducting MPT for fillet welds as per project specification as per IBR.

Oct 1995 to Dec 1999

Employer : BABU ENGINEERING CORPORATION, Neyveli.
Position : QC Supervisor
Client : II Thermal Power Station (7x210 MW), Neyveli.
GMDC Lignite Projects, Gujarat.
Summary
 Preparation of WPS, PQR, WPQ as per the project requirement and ASME Sec IX.
 Conducting WQT as per specified WPS, Mechanical Test as per ASME Sec IX.
 Inspection of Raw Material as per the Correlated Material Test Certificate & Dimensions.
 Preparation of Raw Material Inspection Reports.
 Conducting in Process Inspection of piping, storage Tanks and Documents Preparation.
 Co-ordination with Third Party Inspection for client.
 Co-ordination of NDT such as RT, UT, MPI & DPT.
 Preparation of weld map and NDT requirements for Pressure Vessels, Storage Tanks & Piping.
 Preparation of as built Drawing of Pressure Vessels, Storage Tanks & Piping.
 Conducting PWHT for pipe joints & Vessels.
 Interpretation of RT Films & PWHT Charts.
 Conducting Water, Steam Flushing of piping.
 Preparation of Final Dimensional Reports Checking for Storage Tanks, Pressure Vessels.
 Conducting Chemical Cleaning like Pickling & Passivation for Piping & Silos.
 Preparation of Test packs for as per the Project Specification.
 Conducting Pneumatic & Hydro Test as project Specification.
 Knowledge in Preparation of Data Folder as per client requirements
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