Applied Technical Services
QA/QC Piping, Welding and NDT L-III Expert

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Country: India
Status:
I am willing to Travel.
Certifications
: API510 Cert.No-66197(Valid up to 2019)
: API570 Cert.No-66670(Valid up to 2019)
: SCWI from AWS Cert. No-13060168(Valid up to 2019)
: CSWIP (3.1) from TWI Cert.No-057017(valid up to 2021)
: ASNT Level III (As per SNT-TC-IA) in RT, UT, MT Cert: 195337(Valid up to 2020)
: ASNT Level II (As per SNT-TC-IA) in VT, PT and ET (Valid up to 2020)
: PCN Level II (As per EN473) in UT in 3.2 Cert.M011S3321543 (Valid up to 2016)
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: Certified Lead Auditor ISO 9001:2015
: Certified Internal Auditor ISM / ISO 9001:2008
: Certified Lead Auditor ISO14001:2004
: Certified Lead Auditor OHSAS 18001:2007
: Initial stage completed for Six Sigma training
: Completed HEART training Program
: Certification for ISONIC Technology (In house Training)
: Certification for PAUT (In house Training)
: Certified RSO from BARC, India
Education
: BSc (Physics Honor’s) from Calcutta University, India
: B.Tech (Mechanical) From Rajasthan Vedyapeeth University (Part Time)
Experience
Worked with AMEC Foster Wheeler GB Ltd (MPMC) for their IOCL Paradip Refinery Project ,2nd June 2014 to 31st March 2016.
Position: Lead QA Engineer
Client : Indian Oil Corporation Ltd ,India

Job Responsibilities:-

• Worked as a Managing project management consultant (MPMC).
• Preparation and Conducting QMS surveillance audits as per ISO 9001:2008.
• Functioned as a Management representative for appearing ISO 9001 audits.
• As a lead QA develop quality roles, responsibilities and audit system.
• Evaluation of contractor/consultant for -project requirements through audits.
• To promote quality and safety awareness among the QA/QC team.
• To lead the QA/QC team and ensure optimization of manpower planning and their competency.
• Attending Management Review Meeting &other Meetings to smoothen the functioning of QMS system.
• Review of project quality plan (PQP), ITP, Quality procedures, NDT procedures.
• Giving presentation and training program for company Employee.
• Develop and implement Quality management system for NCR's, deviations, concession, etc
• Preparation Monthly Quality Report and submit to Management.

Worked with ENI-Iraq for their Zubair Oil Field Development DGS Modification Projects from 25th June 2013 to 30th April.2014. Through SPIE Oil & Gas Services.
Position: QA/QC Welding and NDE
Client: South Oil Company (SOC) Zubair ,IRAQ

Job Responsibilities:-

• As a lead QA/QC to develop quality roles, responsibilities and system.
• To promote quality and safety awareness among the QA/QC team.
• Attending Management Review Meeting &other Meetings to smoothen the functioning of QMS system.
• Review of project quality plan (PQP), ITP, Quality procedures and NDT procedures for Contractor.
• Witness/Review of WPS/PQR/WPQ.
• Preparing and upgrading the company facilities for matters related to welding (Piping, Tank & structural).
• Develop and implement Quality management system for NCR's, deviations, concession, etc.
• Carry out random surveillance inspection at Project area and Hot Tapping Inspection for in-service Plant.
• Witness & review the NDT reports and Interpretation of Radiographs.
• Codes and standard used ASME II, V, VIII, IX, B31.1, B31.3, B31.4, NACE,API 650&620 and AWS D1.1.

Worked with Foster Wheeler GB Ltd (MPMC) for their Paradeep IOCL Refinery Project from 23rd April to 15th june 2013date.
Position: QA Engineer
Client : Indian Oil Corporation Ltd ,India

Job Responsibilities:-

•Working as a Managing project management consultant (MPMC).
•Preparation and Conducting QMS surveillance audits (External &Internal quality audits) as per ISO 9001:2008.
•Functioned as a Management representative for appearing ISO 9001 audits.
•As a lead QA develop quality roles, responsibilities and audit system.
•Evaluation of contractor/consultant for -project requirements through audits.
•To promote quality and safety awareness among the QA/QC team.
•To lead the QA/QC team and ensure optimization of manpower planning and their competency.
•Attending Management Review Meeting &other Meetings to smoothen the functioning of QMS system.
•Review of project quality plan (PQP), ITP, Quality procedures, NDT procedures.
•Witness/Review of WPS/PQR/WPQ for process like SMAW, GTAW,GMAW and SAW.
•Preparing and upgrading the company facilities and supporting other Departments for matters related to welding (Piping, Tank & structural), painting and NDT.
•Giving presentation and training program for company Employee.
•Develop and implement Quality management system for NCR's, deviations, concession, etc.
•Carry out random surveillance inspection at lay down and Project area.
•Witness & review the NDT reports and Interpretation of Radiographs.
•Performing audit for other contractor and PMC.
•Materials using CS, SS, P5,P9,P11,P22,P91 and Ni-Cr Alloys.
•Codes and standard used ASME II, V,VIII,IX, B31.1, B31.3,NACE,API 650&620 and AWS D1.1.
•Making reports for final documentation.

Worked with TUV, Italy (TPI) for their Lappago Project in India (Call Based) .
Position: QA Engineer
Client : ENEL(Italy)

Job Responsibilities:-

•Review of all applicable document & inspection test plan (ITP).
•Develop and implement QA/QC procedures and process for systemic learning and continuous improvement.
•Develop and implement manage system for NCR's, deviations, concession, etc.
•As a lead develop quality roles, responsibilities and audit system.
•Review and approving WPS and Welding consumables inspection and their control.
•Carry out random in process inspection of fabricated Structures before, during & after welding.
•Witness verification of NDT and review the reports.
•Codes and standard used ASME II,V,IX, EN 1290,1714, EN ISO 15607,15609,15614
•Making reports for final documentation.


Worked with Velosi certification (TPI) for their Q-Chem shutdown at Qatar from February 2012 to March 2012.
Position: NDT Level-III coordinator
Client : Qatar Chemical Company Ltd. (Qatar)

Job Responsibilities:-

•Witness & verification of NDT and Interpretation of Radiographs.
•Preparation of NDT requests as coordination with respective QA/QC Inspectors.
•Proper direction and information for assistance to NDT Technicians in accordance to NDT activities.
•Responsible to effectively communicate the NDT status.
•Proper supervision of people working in the vicinity, prior to the preparation of NDT activity.
•Preparation of contingency plans, participation in technical discussion and process of action plans as per requirement.
•Photography of Damage and repair Equipment in plant Area.
•Visual Inspection of pressure vessels, exchangers, tanks etc.
•Codes and standard used ASME II, V,VIII, IX,D1.1, API 510,570&653.
•Final box up Inspection of the Equipment.
•Material used Carbon steel & Stainless Steel.
•Making reports for final documentation.

Company: Caltrop Corporation,USA(TPI) (December 2008 to October 2011)
Project: New San Francisco Oakland Bay Bridge project ,China
Position: QA Inspector (welding and NDT)
Client: California Transportation Department (USA)
Job Responsibilities:- Review of all applicable document & inspection test plan (ITP). Witness of WQT and PQR. Witness of all NDT & verification of NDT and Interpretation of Radiographs).Detection of Suspected Planar Discontinuities (cracks) in tack weld location of PJP Welds with PAUT. Welding consumables inspection and their control. Carry out inspection of fabricated Structures before, during & after welding .Final box up Inspection of the Segment and tower of the Bridge. Preparing all equipment punch lists and verifies all items are in place .Making reports for final documentation.

Company:TECHNIP SpA,Italy(EPC) (April 08 to November 08)
Project:OL2K project, Kuwait
Position: QA/QC Engineer (piping and welding)
Client : The Kuwait Olefins Company (TKOC)
Job Responsibilities:- Review of inspection test plan (ITP).Inspection of pipes, flanges, fittings, valves, gaskets etc. Carry out inspection of fabricated Pipelines and Structures before, during & after welding. Witness of WQT and PQR. Witness of all NDT & reviewing all NDT reports and Interpretation of Radiographs. Welding consumables inspection and their control. Preparation and review of hydro test package. Witness of hydro test and Pneumatic testing .Inspection of final box up of the Equipment. Preparing all equipment punch lists and verifies all items are in place and act as an agent for the Company during punch list activity. Making reports for final documentation.

Company: PARESA ,Italy(EPC) (July 07 to January 2008)
Project :EBSM project ,Kuwait
Position: QA/QC Inspector (Tankage ,piping and welding)
Client : The Kuwait Styrene Company (TKSC)
Job Responsibilities:- Review of all applicable document & monitoring inspection test plan .Inspection of incoming materials like Plates, flanges, fittings, gaskets etc. and Checking the proper maintenance for all required test certificates concerning with materials, verifying the qualifying certificates of workmen and calibration certificates of equipment .Verification of welding machines to ensure equipment meets job requirements specification and provide verification of electrode baking and holding temperature including control and issue and Witness of Welder qualification test. Carry out inspection newly fabricated tanks before, during & after welding. Witness of Auto UT (TOFD) and Assessment of the results. Witness of all NDT & reviewing all NDT reports and Interpretation of Radiographs .Preparation of NCR subject to quality requirements & standards and advising for corrective actions .Maintaining Welder list and control the repair percentage of welder .Witness of vacuum box test of tank bottom plates. Witness of roundness ,plumbness and foundation check of tank .Inspection of Surface preparation, coating and painting .Preparation and review of hydro test package and Witness of hydro test, roof air leak test. Involved and responsible for punching into test packs .Making reports for final documentation.

Company: SK Engineering & Construction Co Ltd (EPC)(June ‘06 to June ‘07)
Project: FMP project in KOC
Position: QA/QC Inspector (welding and piping)
Client : Kuwait Oil Company (KOC)
Job Responsibilities:-Review of all applicable document & inspection test plan (ITP).Inspection of pipes, flanges, fittings, valves, gaskets etc. Witness of WQT and PQR for piping and structures .Preparation of QA/QC packages and dossiers as per the project inspection requirement .Carry out inspection before, during & after welding. Witness of all NDT & reviewing all NDT reports and Interpretation of Radiographs. Witness of Holiday test of pipe coating material, Internal as well as external. Used materials are CS, LTCS, SS, Cu-Ni and RTRP pipes. Welding consumables inspection and their control. Maintaining Welder list and control the repair percentage of welder. Inspection of Surface preparation, coating and painting. Preparation and review of hydro test package. Wetness of hydro test and Pneumatic testing. preparing all equipment punch lists and verify all items .Making reports for final documentation.

Company: Heavy Engineering Industries & Shipbuilding Co (EPC)( May ’04 to May ’06)
Position: QC Inspector (welding and NDT)
Client: Kuwait National Petroleum Company (KNPC) And EQUATE Petrochemicals co. Kuwait
Job Responsibilities:-Review of all applicable document & inspection test plan .Inspection of incoming materials used in the project. Welding and piping inspection, Radiographic interpretation, conducting WPS & WQT and NDT co-ordination. Inspection before, during & after welding. Witness of Surface preparation, coating and painting inspection and Holiday test. Risk Based Inspection (RBI) of equipment, pipeline and components. Detection and monitoring of HIC&IGSCC with using shear wave and creeper wave technique to detect ID breaking and percentage depth of crack by Tip diffraction in process piping, vessel & Reactor. Inspection of Tank floor mapping with Magna flux leakage (MFL) & ISONIC machines. Photography of Damage and repair Equipment in plant Area. Preparation and review of hydro test package and Witness of Hydro & Pneumatic test. Witness of different type of NDT inspection like VT, UT, MPT, DPT and PWHT. Undergone training on ISONIC Technology and its Analysis Software with Vantage NDT, Netherlands. This used to monitor Girth weld joints of Ethylene Glycol Reactor online at 250deg.C.Preparation of final reports and maintains the documentation.

Company: Injo Technical Services .Kuwait.( April ’03 to April ’04)
Position: QC Inspector and Coordinator (welding and NDT)
Client: Kuwait National Petroleum Company (KNPC)
Job Responsibilities:-Review of all applicable document, Drawing and P&ID .Inspection of plates, pipes, flanges, fittings, valves, gaskets, paints etc. Witness of WPS and PQR .Inspection of piping and structure before, during & after welding. Witness & review of NDT results and Interpretation of Radiographs. Witness of Surface preparation, coating and painting inspection and Holiday test. Risk Based Inspection (RBI) of equipment, pipeline and components .Detection and monitoring of HIC&IGSCC with using shear wave in process piping, vessel & Reactor. Inspection of Tank floor mapping with Magna flux leakage (MFL).Photography of Damage and repair Equipment in plant Area. Preparation and review of hydro test package Witness of Hydro and Pneumatic test. Inspection of structural (T, K, Y) welds and butt-welds as per AWS D-1.1.Preparation of final reports and maintains the documentation.

Company: Industrial Radiography Agency in India ( January ’02 to March ’03)
Position: QC Inspector (welding, Pipe line and NDT)
Client: Bharat Petroleum Corp. Ltd(BPCL)Mumbai., Indian Oil Corporation Ltd.(IOCL)Mumbai, EPIL at Gujarat(NC-12), Oil & Natural Gas Com (ONGC) Offshore, Hindustan casting company and other local Company.
Job Responsibilities:-Review of all applicable document .Inspection of before, during & after welding. UFD of structural weld, pipe welds, casting, forging & corrosion mapping. Radiography film interpretation of different types of casting and welding jobs .To coordinate with clients to undertake Procedure Qualification Tests (PQT) and inspections of prepared test specimens and witness destructive tests. Carried out different type of NDT inspection like VT, UT, MPT, DPT .Inspection of coating inside and outside of the pipe. Witness Pneumatic testing and hydrostatic testing. Assessment of NDT results and Preparation of reports & maintain the documentation.

Company: Metmech Radiography Inspection (P) Ltd. in India (June ’01 to Dec ’01)
Position: QC Inspector (Pipe line, welding & NDT )And Coordinator
Client: Bharat Petroleum Corp. Ltd(BPCL)Mumbai, Indian Oil Corporation Ltd.(IOCL),ESSAR at Gujarat(NC-6&7), Oil & Natural Gas Com (ONGC) Offshore and local company.
Job Responsibilities:-Review of all applicable document & Drawing and P&ID. Witness of WQT for UG pipe, AG piping .Visual Inspection of pressure vessels, exchangers, tanks etc. Inspection of plates, pipes, flanges, fittings used in the project. Radiography film interpretation of different types of casting and welding jobs .Carried out different type of NDT inspection like VT,UT,MPT,DPT,BT. Inspection of before, during & after welding. Hardness testing of pipelines, Tanks and Equipment. Witness hydrostatic testing. Ultrasonic Flaw Detection of structural weld, pipe welds, casting, forging & corrosion mapping tank bottom plate, various vessels, pipe lines for service defects. Assessment of NDT results. Preparation of reports and maintain the documentation.


Company: IRC Engineering. Services ( I ) Pvt, Ltd in India( August ’1998 to May ’01)
Position: QC Inspector (welding & NDT) And Coordinator
Client: Bharat Petroleum Corp. Ltd(BPCL), Indian Oil Corporation Ltd.(IOCL) Matura, Bhopal, kullu ,L&T Ltd Delhi ,Gas Authority India Ltd(GAIL) Pata and local company.
Job Responsibilities:-Review of all applicable document & Drawing and P&ID. Visual Inspection of pressure vessels, exchangers, tanks etc. Inspection of before, during & after welding .Carried out RT, UT, MPT and DPT. Hardness testing of pipelines and Equipment. Witness Pneumatic testing and hydrostatic testing. Radiography film interpretation of different types of casting and welding jobs .Preparation of contingency plans, participation in technical discussion and process of action plans as per requirement. Assessment of NDT results. Preparation of reports and maintain the documentation.
Comments
Summary of Key responsibilities includes

1. Developing, application, implementation and maintaining the Project Quality Management System.
2. Stimulating quality awareness and implications with all project employees and motivated for continual improvement through QMS.
3. Manage the QA/QC organization to ensure compliance to codes, standards, regulations, equipment specific specifications, and QMS requirements.
4. Frequently interact with engineering, specialist engineers and other parties for issues of common interest and identification of best practices.
5. Active involvement in the project HSEQ management programme through the interface with the Project QA Manager.
6. Acting as the management representative and ensuring that the project HSEQ Management system is established, implemented and maintained.
7. Strong ability to understand issues affecting team performance and identify way forward for resolution.
8. Direct and coordinate QA/QC engineers to develop and monitor the application of quality records in compliance with project standards.
9. Ensure that QA/QC related documents such as drawings, procedure and specifications are incorporated in the work packs.
10. Ensuring that Contractor has been evaluated for technical competence and a Quality Assurance System in compliance with ISO 9001.
11. Attending management review meeting & other meetings to smoothen the functioning of QMS system.
12. Assist in reviews and risk assessments for projects.
13. Preparation monthly quality report and submit to management through QA Manager.
14. Give presentation and training program for QMS, Welding and NDE.
15. Managing QDR&NCRs with relevant departments and tracking trends as per procedure.
16. Monitor the resolution of any identified non-conforming activities, findings, concessions, deviations etc.
17. Prepares Project Quality Plans, inspection Test Plans (ITPs), WPS and Project Quality procedures to ensure compliance with ISO and contractual requirements.
18. Witness/Review of WPS for process like SMAW, GTAW, GMAW, FCAW and SAW and Welding consumables inspection and their control.
19. Carry out in process inspection of fabricated Structures, piping (UG&AG) before, during & after welding.
20. Witness of WQT and PQR and verify Welder list & control the repair percentage of welder.
21. Witness of all NDT & reviewing all NDT reports and Interpretation of Radiographs.
22. Preparation and review of hydro test package also Witness of hydro test and Pneumatic testing.
23. Inspection of final box up of the Equipment and In-service Hot Tapping Inspection.
24. Witness of roundness, plumbness and foundation check of tank and Witness of vacuum box test of tank bottom plates.
25. Defining and establishing Annual QA-QC measurable objectives based on the project needs and activities at all levels and following their implementation at all levels.
26. Lead quality and technical internal and external audits for the design, procurement, construction and commissioning processes and follow up with effective re-audit and close out.
27. Participating in Contractor, sub-contractor and supplier quality audits under the annual audit program.
28. Provide assistance on follow-up to ensure timely closure of the failure Investigation Reports.
29. Report any Environmental, Health, or Safety related issue to the HSE department.
30. Carry out & witness all testing and pre-commissioning activities as stated in the contract documents.
31. Codes and standard used ASME II, V, VIII, IX, B31.1, B31.3, NACE, API and AWS D1.1.
32. Used materials are CS, AS, LTCS, SS, Cu-Ni. And RTRP pipes.
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