DCS, PLC & INSTRUMENTATION ENGINEER
NDT.org Member Since: 2004
Added: 4/17/2004
Last Updated: 4/17/2004
Country:
INDIA
Status:
I am willing to Travel.
Currently working but always looking.
I am willing to work overseas.
I prefer permanent jobs.
Education
1992–1996 Calicut University India -B. Tech. (Instrumentation & Control) 74%
1989–1991 UP Board HSC,(Pre-University Course) 65%
1987–1989 UP Board SSC,(10th) 63%
Experience
PROJECTS HANDLED
INSILCO PG PLANT (THIS PLANT WAS TAKEN OVER FROM ANENDYA SILICA)
DONE THE COMPLETE PROCESS ENGINEERING OF THE PLANT FOR THE COMPLETE AUTOMATION.
COMMISSIONED THE 85 M3 BATCH REACTOR IN JUNE 2002 TO ENHANCE THE CAPACITY SUCCESSFULLY USING THE SIEMENS PCS7 DCS (HAVING 150 I/OS).
COMMISSIONED THE MEMBRANE FILTER PRESSES IN MAY 2002 SUCCESSFULLY USING THE TELEMECANIQUE PLC.
INSILCO GAJRAULA
COMMISSIONED THE 85 M3 BATCH REACTOR IN JUNE 2001 TO ENHANCE THE CAPACITY SUCCESSFULLY USING THE DELTA V DCS OF FISHER ROSEMOUNT (HAVING 150 I/OS).
MODIFIED THE FURNACE CONTROL SYSTEM FOR GLASS FURNACE IN NOVEMBER 1999 SUCCESSFULLY USING HARDWIRE LOGIC.
OSWAL CHEMICALS & FERTILIZERS LTD
ASSISTED FOR THE COMMISSIONING OF THE LDPE PLANT (ETHYLENE GAS PRODUCTION, TOPPING COLUMN & TAILING COLUMN) USING THE PLC FOR DIGITAL CONTROL AND PID CONTROLLER FOR THE ANALOG CONTROL.
PROJECTS COMPLETED
WE HAVE COMPLETED THE TOTAL PLANT AUTOMATION OF INSILCO PATALGANGA PLANT AND I’M TOTALLY RESPONSIBLE FOR THE PLANT AUTOMATION (HAVING 1000 I/OS) FOR WHICH I’VE DONE THE PROCESS ENGINEERING JUST AFTER THE TAKEOVER WE ARE USING THE SIEMENS PCS7 DCS FOR THIS PROJECT (USING THE PCS7 DCS WE HAVE ALREADY COMMISSIONED THE 85 M3 BATCH REACTOR). THE PROJECT IS HAVING THE FIBRE COMMUNICATION NETWORK BETWEEN THE CONTROLLER & OPERATOR STATION.THE PROJECT INCLUDES THE CFC AS WELL AS SFC TO CONTROL THE BATCH REACTOR AND PLANT. I’M RESPONSIBLE FOR SOFTWARE DEVELOPMENT (INCLUDING GRAPHIC DEV, HARDWARE WIRING, LOOP TESTING UP TO THE FIELD INSTT AND MCC & COMPLETE COMMISSIONING OF THE SYSTEMS.
MYSELF LEADING A TEAM OF ONE JR ENGINEER AND NINE TECHNICIANS TO HANDLE THE PROJECT AS WELL AS THE R/M WORK.
Experience
February2000 till date
Sr. Engineer/Engineer Instt/Elect -Insilco Ltd. (Patalganga Plant)
Worked independently on Siemens PCS7 system for complete plant automation & commissioned the same for 85 m3 reactor batch and complete plant automation.
Software & Graphic Development for the DCS & PLC right from the scratch to commissioning.
Got training of PCS7 in SIEMENS (India) for PCS7 DCS.
Regular maintenance of the field Instt used in process industry.
Well acquainted with the FIX 32 (Intellution) SCADA Software.
Knowledge of ISO 9000-2000, ISO 14001ISO Auditing, document generation etc.
Calibration, pre-commissioning, commissioning, installation of the field Instruments, Temp measuring Instt, Smart transmitters, DP transmitters, Recorders, Level Transmitters (Radar, ultrasonic, displacer type level transmitter), Rotameters, conductivity, pH sensors, quantity meters, weigh controller, isolators, Flow meters (Mass-micromotion, Mag flow meter/transmitter) etc.
Start up & shutdown of the Plant.
Safety Interlock testing of all the critical sensors and transmitters.
Software development, Graphic generation, Commissioning and installation of DCS, PLC systems, Loop designing, testing, checking, JB scheduling & wiring.
Generating the required document for the DCS / PLC commissioning using AutoCAD etc.
Ranging, Configuring & Calibration of Yokogawa, Eurotherm, PID controllers, Transmitters as per the plant requirement, control configuration.
Well versed with HART/BRAIN type smart transmitter & configuring it with HART/ BRAIN Communicator.
System configuring of safety interlock. Alarms in SCADA using ladder logic. Programming of control loops using SFC (Sequence function chart) & CFC (control function chart) in DCS. Point Building using display builder & quick builder in SCADA. Addressing Analog, Digital I/O Cards.
Also acquainted with Modicon Micro/Nano, PEP, Siemens95U, 135 U, 150 U programmable logic controllers’ [PLC] & programming statement list S5 & S7 (Siemens) language. Ranging and configuring of Transmitters using HART communicator.
Well acquainted with AC DRIVES of SIEMENS/ABB/HITACHI/EUROTHERM/YASKAWA etc.
Also acquainted with Maintenance of Transformer, Motors, and MCC/PCC Panels.
June 1998 – May 1999
Trainee Instrument Engineer- Worked with Insilco (Gajraula Plant Earlier Part of VAM ORGANIC LTD NOW FORTUNE 500 GERMAN MNC -DEGUSSA GROUP COMPANY) An ISO 9000-2000 & 14001Organization. June 1999 – January 2000
Asst. Instrument Engineer- Worked with Insilco ( Gajraula Plant)
Installation & commissioning of all types of control valves & various field instruments & transmitters. Cable laying & wiring connections.
Hands on experience on different type of Temp Transmitters (HART/ Non HART).
Rosemount, Forbes Marshall Flowmeter signal conditioners, Different types of Pressure Transmitters.
Modified the control system for the Furnace installed at Insilco Gajraula Plant
Commissioned the Delta V DCS system of the Fisher Rose mount for 85 m3 reactor batch
Got training of Delta V from Fisher Rosemount (India) for Delta V DCS.
June 1997– May1998 Oswal Chemicals & Fertilizers Ltd.
Inplant Trainee- Assisted an on going commissioning of the LDPE Plant. Exposure in Calibration methods of measuring instruments. Brief survey of Instruments installed in different plants of the