Mistras Group
INSPECTION ENGG,QA/QC

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State: IN Indiana
Country: India
Status:
I am willing to Travel.
I am on a job and will finish soon.
I need a job as soon as possible.
I am willing to work overseas.
I prefer temp jobs.
I prefer permanent jobs.
Certifications
•CSWIP-3.1-Welding Inspector - Level 2-Pass- Candidate number-641690.

•API-510 Pressure Vessel Inspector Certification -83%- API No-31274.

•American Society for Non-Destructive testing (ASNT) LEVEL II.
1.Radiography Testing(RT),
2.Ultrasonic Testing(UT),
3.Penetrant Testing(PT),
4.Magnetic Particle Testing (MT).
Education
•B.E. (Bachelor of Mechanical Engineering)
Bharathidasan University, Tamil Nadu, India
First Class (63.47%) Year of passing: April “1999”
•XII STD : First Class (71.33%) Year of passing: March”1995”
•X STD : First Class (80.00%) Year of passing: April “1993”

Experience
S.SANGILIMUTHU. CV/RESUME
(B.E.MECHANICAL ENGG)
(FIRST CLASS) MOBILE: (M) 09500733781

E-MAIL: ssmuthu_mech@yahoo.com

SUMMARY:
• A result driven professional with around 12 years of hands-on experience, offering expertise in QA/QC, design, construction, engineering, supervision, testing and coordination.
• Specializing in various disciplines inspection activities such as ASME “U” Stamp Pressure Vessels, Piping (Water Cooling & Mixed Gas Piping) Assembly, Overhead Travelling Bridges Cranes ,Centrifugal Pumps, Skids Module, Various Filters Fabrication, Heat Exchangers , Various Flanges, Ball Valves, Gate Valves, Ultrasonic Flow Meter , AT 100 Level Transmitters & KM26T Level Gauges , Oil Tools for Oil Types Well of In Flow Control Device Screens & Reactive Element Packers (Pipe-6 5/8” -200 microns Screens, Pipe-6 5/8” and 5 ½’’ 300 microns Screens, Pipe-6 5/8” ICD Screens & 6 5/8” RE Packers), Nacelle Bottom Frames (750 KW , 250 KW & 225KW) for Wind Turbine Generator, Structure Steel Fabrication, Structural Steel Plates, Steel Casting , Furnace Accessories, Various Stainless Steel Seamless Pipes ,Seamless Cold Drawn Low Carbon Steel Tubes , Fire Extinguisher , Elbows, Couplings, Swage nipple, Tee, Various Gaskets(SPW, Full Face, Oval ring 1500 RJT &Octagonal Ring), PQR Butt welded pipes Lab mechanical testing for OFF shore welding, Welder Qualification, Cables (Medium, Low Voltage & Instrumentation), TR/ Rectifier for Cathodic Protection -Jetty Deck system, Container Stuffing of Steel Structure, tanks and testing, Machining parts in the Oil & Gas, Petrochemical Industries & Experience in the field of Inspection and Quality management system in EPC Projects.
• Have more experience in painting inspection that Visual & Dry Film Thickness (DFT) inspection of painting for Plate & Pipe construction Pressure Vessels, Crane Structures, Various Furnace Accessories Assembly, Piping (Water and Gas Mixed Piping) Assemblies, Centrifugal Pumps with Piping assemblies ,Valves etc… ,
• Capable of Production & fabrication departments for the Heavy Fabrication Equipments, Piping related activates like spool fabrication & assy, Structural Fabrication & Machining.

• Having wide knowledge on the international codes & standards like API, ASME, ANSI, ASTM, AWS, ISO.

EDUCATIONAL PROFILE:
• B.E. (Bachelor of Mechanical Engineering)
Bharathidasan University, Tamil Nadu, India
First Class (63.47%) Year of passing: April “1999”
• XII STD : First Class (71.33%) Year of passing: March”1995”
• X STD : First Class (80.00%) Year of passing: April “1993”

TECHNICAL QUALIFICATION (CERTIFICATION):

• CSWIP-3.1-Welding Inspector - Level 2-Pass- Candidate number-641690
• API-510 Pressure Vessel Inspector Certification -83%- API No-31274.
• American Society for Non-Destructive testing (ASNT) LEVEL II.
1. Radiography Testing(RT),
2. Ultrasonic Testing(UT),
3. Penetrant Testing(PT),
4. Magnetic Particle Testing (MT).

SPECIAL TRAINING:
• Internal Auditor Course (In Quality Management System ISO 9001:2000)

WORK EXPERIENCE (PRESENT):
Organization : M/s. Baxcounsel Inspection Bureau Private Ltd,
(AN ISO 9001: 2000 Certified Company),
Post Box No. 251742, 308, Al Safeer Plaza, Nakheel Street,
Deira- Dubai (United Arab Emirates).
Duration : From February 2011 to Till Date.
Designation : Inspection Engineer.

SUMMARY INSPECTION DETAILS:

• Inspection of Various Pressure vessel Equipments (Filter package) – Qty-47 Nos.
ASME VIII DIV.l- 2007- “U” Stamps Vessels. OD Range (ID/OD)-273 mm to 4000 mm,
Thickness Range 8.00 mm to 100.00 mm, Length Range- 2084 mm to 11673 mm,
Types of Materials – Carbon Steel (SA 516 GR 70N), Carbon Steel with Cladding
(SA 516 GR 70 S5+3 mm (316L) & 3 mm Inconnel), Carbon Steel Pipes SA106 GR B,
Stainless Steel Plates- SA240-304/304L-316/316L-UNS S32750, Stainless steel Pipe-SA312-304/304L-316/316L at Quality International Co. Ltd-Fujairah-FFZ-UAE.
Main supplier- M/S.Plenty Process Filtration-UK.
Which includes Witnessed inspection of Raw materials pressure parts identification, Visual & dimensions of raw material (Plates, Pipes & Flanges etc…), Randomly Fit up & Full Welding inspection( Shell Long seam, Circum seam, Nozzle, Flange, Skirt etc..), Visual inspection of internal & external of vessels including welding, Final Dimension of welds & vessels, Pneumatic testing of Nozzle RF Pads, Hydrostatic test,
Randomly of Surface preparation (Profile measure), Visual and DFT painting inspection of plate construction vessels and pipe construction vessels and pipe fitting assemblies , internal assembly of Filters inspection, Verification of Name plate details with Drawing, Final inspection like packing, cleaning of vessel ,wrapping and marking, issued the NCR and closed and Issue of Release note.
Reviewed reports and documents as follows MTC of pressure parts and non pressure parts(Plate, pipes, Flanges, Elbows, Stud bolt with nut and washer, Spiral Wound Gasket, Welding consumables etc…), WPS, PQR,WPQ, PWHT report and Chart , Production Test plate reports, NDT(UT,RT,MT& PT) reports and RT films, RT history report, Hardness report , Positive Material Identification (PMI) report, Procedure, internal inspection report (Fit up, dish end forming, surface preparation & painting etc…), Project related other documents & Final documentation Dossier (Manufacture Data Book) - Behalf of NDE Technical Services-Germany for M.W.KELLOGG-UK (Kellogg Joint Venture Gorgon-KJVG) - Gorgon Project Barrow Island LNG – Client End User- M/S. Chevron Australia Pty Ltd.

• Inspection of Reactive Element Packers & In Flow Control Device Screens for
Oil Tools (6 5/8” 200 microns Screens, 6 5/8” 300 microns Screens, 6 5/8” ICD Screens,
5 ½” 300 microns screens, 6 5/8” RE Packers,) at Baker Hughes-Baker Oil Tools-
Techno Park-Jebel Ali-Dubai-UAE.
These include Witnessed inspection for LPT of machined components (ICD housing, Adaptor Ring, End ring, Weld ring, C ring etc…), ICD Flow test, dimension of base pipe drilling, Visual after deburring internal and external of pipes, During pipe wrap screen jacket (visual of wrap screen formation, Gauge measurement etc…..), Full force test for wrap screen cut pieces, In process Fit up and welding inspection (cut and nip screen size, dimension (OD of ring, OD of screen, Box handling length, Pin handling length, wrap screen jacket length i.e. Filter length etc...), LPT on weld before and after PWHT,
Final inspection (visual screen, visual base pipe, visual weld, Visual of thread, Drift inspection, Material traceability, Gauge measurement of near to weld ring and randomly on screen, Dimension of box length ,Pin handling length & Filter length etc…,
For RE packer visual inspection of sand blasting on base pipes, during wrap (Visual of Wrap, OD dimension of Swell and Non swell rubber etc…), during turning on wrap (Visual of Wrap, OD dimension of Swell and Non swell rubber, wrap length etc….),
Final inspection (Visual of thread, visual and dimension of swell and non swell rubber, Material traceability, assembly of slide Ezee glider casing centralizer and side end ring etc...), Packing inspection.
Reviewed reports and documents as follows MTC of base pipe, Machined components, Welding consumables etc…, WPS, PQR, WPQ, PWHT report and Chart, Certificate of gage accuracy of screen, Internal PT report, Full force value reports, internal inspection report (Fit up, final inspection etc…), Load cure process chart, Project related other documents-–on behalf of Banford Consulting Limited, UK for AGR Consultancy Services, UK- Client End user -M/S.BP (British Petroleum)- NORWAY.

• Inspection of Overhead Travelling Bridges Cranes (10Tons-3 Nos & 3 Tons-1 No.)-
At Stahl Crane Systems FZE-Jebel Ali-Dubai-UAE.
These include Witnessed inspection of visual and dimension of Raw materials for Crane girder, fit up dimension (alignment check critical and major dimension etc…),
Visual welding inspection after full welding, Final dimension of girder, Surface preparation profile check, Final inspection after assembly (Dimension, Visual and DFT painting inspection of crane structure, visual inspection (production class of Hoist, Trolley & Bridge motor, location of control pendant, bridge panel & orientation of Hoist, Earthing connection, Loose items etc..), Marking (capacity on crane/Hoist & Hook, Serial no of Crane & Hoist, Operating voltage etc….), Trial run test without Load in shop( Hoist up and down movement, Trolley left and right movement, Crane forward and backward wheel rotation, Emergency –off, function of Trolley and Crane limit switch etc…).
Reviewed reports and documents as follows MTC of Raw materials, welding
Consumables, hoist, Carriage, wire rope, hook and rope drum, certificate for thinner,
Primer coat, intermediate coat and final coat, certificate of surface preparation and
Painting for hoist, work certificates and test reports for hoist final inspection and load
Test, WPS, PQR, WPQ, NDT (RT, PT) reports, in process inspection reports, MDR &
Project related other documents- behalf of NDE Technical Services-Germany.
Project- Jetty Boil-off Gas Recovery -On behalf of M/S. Fluor Transworld Services
INC-U.S.A-End user-Qatar Gas Operating Company Ltd-Qatar.

• Expediting of Structure Steel fabrication (appx.3850 Tons) at M/S.WILLIAM HARE.
Abu Dhabi- UAE.
These includes Shop expediting monitoring material status reports / confirming material
Receipt. Review and follow production status on a weekly basis. Develop and submit weekly
Status report on production issues and completed activities-
On behalf of NDE Technical Services- Germany - Project -Jetty Boil- off Gas Recovery -
For M/S. Flour Transworld Services, U.S.A.

• Inspection of various SPW Gaskets & Gasket Full face (Aramid Fiber with Nitrile
Butadiene Rubber) - at M/S.Van Leeuwan Pipe & Tube- FZE-Jebel Ali-Dubai-UAE.
These includes Witnessed inspection of final visual and cleanness of Gaskets,
Colour coding of the gasket materials, Final dimensions (outside diameter of Outer
Centering ring, inside diameter of sealing element, thickness of inner and outer ring
&thickness of sealing element), Material stamping and marking,
Tag number marking/ identification, Quantity of gaskets, AML (Approved
Manufacturing List), Packing preservation.
Reviewed MTC of Gaskets-on behalf of NDE Technical Services-Germany - For
M/S. Worley Parsons International Inc- USA.

• Inspection of various SPW Gaskets & Gasket Full face (Aramid Fiber with Nitrile
Butadiene Rubber) - at Ados Klinger Gasket Factory (material order by
M/S.Van Leeuwan Pipe & Tube) - Abu Dhabi-UAE.
These include Witnessed Inspection of final visual and cleanness of Gaskets, Colour
Coding of the gasket Materials, Final dimensions (outside diameter of Outer Centering ring,
Inside diameter of sealing element, thickness of inner and outer ring &thickness of sealing
Element), Material stamping and marking, Tag number marking/ Identification, Quantity of
Gaskets, AML (Approved Manufacturing List) verification, packing preservation.
Reviewed MTC of Gaskets-on behalf of NDE Technical Services-Germany.
For M/S. Worley Parsons International Inc- USA.

• PMI Inspection witnessed for various Flanges, Elbows, Seamless Pipes, Couplings,
Conc. Swage Nipples, Oval Ring 1500 RTJ gaskets & Tee- at M/S.Van Leeuwan Pipe
& Tube- FZE –Jebel Ali-Dubai- UAE.
These includes witnessed inspection of Positive Material Identification (PMI) of Stainless Steel
Materials & AV marking verified.–On behalf of NDE Technical Services-Germany -
For M/S. Worley Parsons International Inc- USA.

• Inspection witnessed for various Carbon steel seamless pipes and other piping
Components (Reducer conc. & Swage conc.)- at M/S. Trouvay & Cauvin Gulf BSC (c)
FZE –Jebel Ali-Dubai- UAE.
These include witnessed inspection of visual and Dimension of pipes and piping components,
Material Traceability / verification against Purchase order, MTC & standard,Tag number
Marking/ Identification, Quantity of Components, AML (Approved Manufacturing List)
Verification.
Reviewed MTC & UT certificate of the plates-on behalf of NDE Technical Services–On behalf of NDE Technical Services-Germany.For M/S. Worley Parsons International Inc- USA.

• Inspection of various Flanges (Blind, Socket weld, Weld Neck, Slip On(Reducing)
Etc…) at M/S. Enercon International FZE -Jebel Ali-Dubai- UAE.
These includes witnessed inspection of visual and Dimensional Inspection, Material
Traceability / verification against Purchase order, Packaging preservation.
Reviewed MTC of all flanges -on behalf of NDE Technical Services-Germany.
On behalf of M/S. DeltaAfrik Engineering Ltd-Nigeria.

• Inspection of PQR Butt welded pipes for OFF Shore at M/S.EXOVA –Abu Dhabi-UAE.
Supplier Suffolk Petroleum Services Ltd- Nigeria.These include witnessed inspection of
Mechanical tests (Tensile, Bend, Charpy test).Reviewed of Hardness survey & Macro
Examination reports-on behalf of NDE Technical Services-Germany .Project-MIPS Pipelines
OFF Shore-For M/S. DeltaAfrik Engineering Ltd-Nigeria.


• Inspection of various Structural Steel plates at M/S. Edgen Murrey- FZE -Jebel Ali-
Dubai-UAE.
These include witnessed inspection of visual and dimension of plates,
Material Traceability / verification on plates against Purchase order and MTC, Shipping
Marks on plates as per client requirements.
Reviewed MTC & UT certificate of the plates-on behalf of NDE Technical Services-
Germany for M.W.KELLOGG-UK (Kellogg Joint Venture Gorgon-KJVG) - Gorgon
Project Barrow Island LNG. End User- M/S.CHEVRON AUSTRALIA PTY LTD.

• Inspection of 300 series stainless steel Seamless pipes various grade materials –
at MRC SPF Middle East – Jebel Ali-Dubai- UAE.
These include witnessed inspection of visual and dimension of pipes, Colour coding
Identification of pipes, Material Traceability / verification on pipes against Purchase
Order, MTC & standard, Material reference number (order no & item no) on pipes.
Reviewed MTC pipes as per standard and client requirements. On behalf of NDE Technical Services- Germany for M.W.KELLOGG-UK (Kellogg Joint Venture Gorgon-KJVG) - Gorgon -Project Barrow Island LNG.End User- M/S.Chevron Australia Pty Ltd.

• Inspection of Medium Voltage, Low Voltage & Instrumentation Cables as per IEC
at Dubai Cable Company (Pvt) Ltd (DUCAB)-Jebel Ali-Dubai- Abu Dhabi (M1 & M2)-UAE.
These include witnessed inspection of Electrical testing FAT (Conductor Resistance, Screen Resistance, Armature Resistance, and Partial Discharge (PD) Measurements, High Voltage, Mutual Capacitance, L/R Ratio, Pair to Pair Capacitance Unbalance etc…), Non electrical test FAT (Conductor Examination (Shape, No of Strands, Diameter), Copper tape Screen thickness, Thickness of Bedding, Diameter and Number of Armour, Construction check, Insulation thickness, Hot Set Test, Overall Diameter and Thickness of over Sheath, core color coding identification etc…).
Reviewed MTC of PVC for sheath and Bedding, Armour wire, Conductor, Galvanized
Wire and supplier internal inspection test certificates -on behalf of M/S. Shinko Inspection &
Service co., ltd. - Project-Fertil-2 Ammonia/Urea Expansion.
Client- M/S.Samsung Engineering Company Ltd-Korea and Abu Dhabi-UAE.

• Inspection of TR/ Rectifier for Cathodic Protection -Jetty Deck system-fabrication
Electrical Panel -at BSS Technologies-Jebel Ali-Dubai- UAE.
These include witnessed Inspection of Visual and dimension of panel, visual of painting, internal
Assembly as per Assembly Drawing, Electrical testing FAT (insulation test, Ripple test,
Indication like Power ON, Communication link, manual and Remote control, Efficiency test etc…)
Reviewed MTC of panel materials, internal inspection test certificates- on behalf of
M/S. Shinko Inspection &Service co., ltd. - Project-Fertil-2 Ammonia/Urea Expansion-
Client-M/S.Samsung Engineering Company Ltd-Korea and Abu Dhabi-UAE.

• Documents reviewed and Final Quality Dossier completed for various Filtration
Packages at Tech International-FZC-Hamriyah Free Zone-Sharjah-UAE-on behalf of Lloyd’s Register Inspection Limited-UK-Elefsis Refinery Upgrade Projects-
For M/S. Hellenic Petroleum S.A.

WORK EXPERIENCE:

Organization : M/s. Marcs Machineries Private Ltd,
(AN ISO 9001: 2008 Certified Company),
59-F (NP) Sidco Industrial Estate, Ambattur,
Chennai -98, India.
Duration : From August 2010 to February 2011.
Designation : Assistant Manager-QA/QC.

Company Profile : Marcs Machineries (P) Ltd is involved in manufacture of heavy fabrication, Assembly for Power Energy & Structural Sectors, light and heavy machining; Machinery reconditioning works, Painting & Galvanizing.

Customers:
• M/s.Pioneer Wincon Private Ltd: Manufacture of Nacelle bottom Frames for 750 KW & 250 KW Wind Turbine Generator.
• M/s. Southern Wind Farms Ltd: Manufacture of Nacelle bottom Frames for 225 KW Wind Turbine Generator.
• M/s. Regen Powertech Pvt. Ltd-: Manufacture of Wind mill Turbine Parts bottom frames, Main Axle- Machining & Grinding of bearing seating area.
• M/s. L & T Ltd: General Fabrication, machining.
• M/s.Lonestar Industries: Sheet metal components, General fabrication & machining.
• M/s. Lanco Industries Ltd, M/s. Devon Machines, M/s.MRF Ltd, M/s. Tube Products Ltd, M/s.MM Forgings: Machining of tyre curing press and Banbury components, Recondition of Tyre Moulding Presses, Manufacture of special purpose machines and Machining items.

Responsibilities:
• Implementing quality inspection of parts/components as per standards/ customer specification /
Drawings/ITP etc.
• Conducting Raw material inspection and identification, Reviewed mill certificate/ material test certificate & UT certificate as per standards.
• Stage wise Inspection &final inspection carried out for Fabrication, Machining &
Assembly Parts as per Drawing, approved customer QAP or ITP, Standards, specification.
• In-house Inspection, supervision & guidance to quality engineer as per QAP or customer Requirements (raw materials inspection, incoming Supplier parts, in process inspection, Final Inspection etc...).
• Welding inspection which includes fit-ups, visual of welding, welding Dimensions per drawing & general welding instruction.
• NDE testing (UT) witnessed for raw material of plates (laminations) &NDE testing (UT, MT, and PT) witnessing for welding as per ASME Section code and RT report reviewed.
• Coordinate with contractor & Supplier representative for as-built drawings, test reports, WPSs, PQRs, Fabrication Procedure & NDT Procedures & validation etc.
• Coordinate all quality related correspondence with the customer’s representatives
& third Party inspectors, customer inspectors and external auditors/visitors.
• QA/QC related all document preparing & Update routinely quality check records &
Provide feedback on time.
• BOQ & estimating costs of all products & ensuring that the production is cost effective.
• Vendor development & Calibration of Measuring Instruments.
• Maintaining the records such as WPS.PQR, NDT, PWHT, SR, ISO, QAP, inspection data’s & QC dossier.
• Welding process (SMAW, GMAW, GTAW etc...)Monitoring and controlling as per product & Standard.
• Issue of Non-conformance reports & Verification of Corrective / Preventive action.
• Developing in new parts & making jig, fixture & gauges required for the parts.
• Painting & metalizing coatings thickness measurement by using Elcometer.
• Inspection and controlling the preparation and application of SA21/2 Blasting and Metalizing.
Visual and DFT painting inspection of various structural and piping assemblies.
• Daily reporting to Managing Director.

WORK EXPERIENCE:

Organization : M/s. Moody International (India) Pvt. Ltd. (TPI)
CBD Belapur, Navi Mumbai-(India).
Duration : From March 2010 to August 2010.
Designation : Inspection Engineer.

SUMMARY INSPECTION DETAILS:

• Inspection of Centrifugal Pumps at M/s.Sulzer Pumps India Ltd –Mumbai-India.
This includes Witnessed of visual inspection of casting, Performance test, NPSH test, Strip test,
NDT (LPT), Hydro test, Final inspection, Visual and DFT painting inspection of casting casing
Assemblies and piping assemblies & Packing preservation inspection.
Reviewed MTC for all applicable Materials and project related all Documents.
On behalf of M/s.Doshi Ion Exchange – Ahmadabad.

• Inspection of 2” – 900# & 2”-1500# Ball Valve, reduced bore, ASTM A 216 WCB
Body & bonnet with SS316 trim, flanged end RF – 12 Nos. & Gate valves at
M/s. Peco Valve Pvt. Ltd –Vasai (Thane).
Which include witnessed of hydro shell test, Hydro seat test, and pneumatic seat test, visual
Inspection & final dimensions. Visual and DFT painting inspection of Valves.
Reviewed of Mill test certificate-on behalf of M/s. Worley Parsons Oman Engineering L.L.C.

• Inspection of Pressure vessel at M/s. Petromar Engineering Solutions Pvt. Ltd. Murbad, Thane. Which includes Witnessed of Raw materials pressure parts identification, Visual & dimensions of raw material (Plates, Pipes & Flanges), Hardness Lab, Shell Long seam, Circum seam setup & full welding, Final inspection, Hydro test, Visual and DFT painting inspection of vessels and pipe fitting assemblies, Review of NDT report WPS, PQR & PWHT report, Reviewed MTC & related documents-On behalf of M/s. Dodsal Engineering and Construction L.L.C OMAN.

• Inspection of Cartridge Filters at M/s. Nirmal Industrial Controls Pvt.Ltd – Asangoan Mumbai.
Which include witnessed of Hydro test, Pneumatic test & Final inspection. Visual and DFT painting inspection pipe construction Filters and pipe fitting assemblies. Reviewed of Mill material Certificate & Lab certificates, WPS / PQR , Welders Qualification testing, Painting Report , Radiography after final weld Report, Test Certificate for Filter & other technical Documentation-on behalf of M/s. Gail India Ltd –New Delhi.

• Inspection of Ultrasonic Flow Meter-Flow cell 30” & 38” at M/s. Nirmal Industrial
Controls Pvt.Ltd – Asangoan – Mumbai-India.
Which include witnessed of HIC test Geo Chem. Lab- Mullund), Magnetic Particle Testing, Hydro test, Visual Inspection, Final inspection & Reviewed of MTCs & Lab test certificate of Materials, WPS / PQR, Welders qualification testing, Painting Report & other Technical documentation-On behalf of M/s. Dodsal Engineering and Construction L.L.C OMAN.

• Inspection of AT 100 Level Transmitters & KM26T Level Gauges at
M/s. K-TEK Level Engg. Pvt. Ltd- Navi Mumbai.
Which include of witnessed Hydrostatic Test, Final dimension of sizes, Rating, Orientation, Function test, Calibration Accuracy, Process Connection, Final Visual inspection. Reviewed of MTCs & Lab test certificate of materials, WPS / PQR, Welders qualification testing, PMI, Radiography report, LPT report & other related technical documentation-On behalf of M/s. Worley Parsons Oman Engineering L.L.C.

• Inspection of Seamless Cold Drawn Low Carbon Steel Tubes-SA-179 & ERW Carbon Steel Tubes SA-214(Dim 25.4 X 2.11 X 12192 mm) at M/s. KLT Automotive & Tubular Products Ltd – Palghar-Thane-India.
Include witnessed of Hydro test, Visual & final dimension Inspection, Flattening test, Flaring test, Flange test, Hardness test, Stenciling & Packing.
Reviewed of MTC & other Related all documentation-On behalf of M/s. Zamil Hudson Company Ltd. Dammam KSA.

• Inspection of Fire Extinguisher (DCP 5Kg,CO2 6.5Kg) at Safex Fire Services Ltd-
Palghar- Thane-India. Witnessed of Visual, Dimension, Performance test & related
Document reviewed –On behalf of ALSTOM Projects India Limited- Vadodara- Gujarat.
• Inspection of Octagonal Ring Gasket (R51, R47, R63) at Larsen & Toubro Limited. Hazira, Surat, Gujrat-India. Which include of visual, dimension & related document reviewed-On behalf of Malaysian International Trading Corpn. Kuala Lumpur, Malaysia.

• Welder Qualification plates witnessed (SA-516 Gr.70 to SA-516 Gr.70 & SS316L to
SS316L) at EFC Logistics India Pvt.Ltd-Mumbai-India.

• Inspection of S355J2-Plates (16, 28, 80 mm thickness) at V.K. Industrial Corporation Ltd-Taloja witnessed UT scanning on plates as per A578 Level B & Visual, Dimension, Identification, verification Mark, MTC reviewed On behalf of ALSTOM Projects India Limited. Vadodara-Gujarat-India.

• Inspection of M.S HR Coil at M/s.Shah Brothers Ispat Pvt. Ltd.-Taloja - Mumbai-India.
Which include Witnessed of coil inspection, verification of coil & Mechanical properties as per JIS G-3101-2004 Grade-SS 400 (M/s. Metallurgical Laboratories Pvt. Ltd –Sweri)-On behalf of M/s. Doshion Veolia Water Solution (P) Ltd-Ahmadabad-India.

• Inspection of M.S HR Coil at M/s. Vijay Steel Corporation-Mumbai-India. This includes Witnessed Of coil visual & dimension inspection & verification of materials grade, Class & Type. MTC reviewed -On behalf of M/s. Alstom Projects India Ltd-Mumbai.

• Inspection of Test samples of Valve materials at M/s.TCR Engineering Services Pvt. Ltd-Navi Mumbai. Which include witnessed of Mechanical properties (Tensile test, Hardness test, Charpy test). On behalf of M/s. Hawa Valves (India) Pvt. Ltd- Navi Mumbai-India.

• Inspection of destuffing of Container at M/s All cargo Global Logistics Ltd. - Raigad, Maharashtra, Which include of witnessed of destuffing Container of ES 14W Non-Rohs Burner, visual & Size of container, ensure the Seal & seal Nos.-On behalf of M/s. RR Lamp- Nalagarh- District Slan.H.P-India.

• Inspection of Container Stuffing of Steel Structure(ISMB, ISMC, ISA) at JNPT, Mumbai Port Speedy CFS,Which include of Weight verification, Size verifications, and Stuffing Supervision.-On behalf of Jaguar Overseas Ltd-Delhi-India.

• I have using industrial code ASME V, ASME VIII Div I, ASME II, ASME IX, ASTM,
ASME B16.5, API 598, API 6D, API 5L, API 650, MSS SP 55.

WORK EXPERIENCE:

Organization Organization : Aavishkar Group, Goregaon, Mumbai-India-63.
Duration : From Oct 2009 to March 2010.
Designation Designation : Sr.Engineer –Inspection.

SUMMARY INSPECION DETAILS:

• Inspection &production of cooling water piping & Gas Mixed piping assembly at M/s. Tenova Hypertherm Pvt. Ltd, M/s.Cold Weld Engineering Pvt. Ltd--Vasai Road-On behalf of M/s.Tata Steel-Jamshedpur-India & M/s.MMK Magnitogorsk-Russian Federation.
• Hydro test witnessed for piping per standards & procedure.
• Pipe Spool fabrication handling & welding.
• Monitoring the rehabilitation of old pipes.
• Material estimation & BOQ.
• Coordinating the NDT, such as PWHT, DTP, MPT, RT of joints & test.
• Inspection of Walking & Fixed Beam Furnace accessories assembly at M/s. Tenova Hypertherm Pvt. Ltd - Vasai Road Thane)- On behalf of M/s. JSW Steel Ltd - Bellary-Karnataka, M/s. Jindal Steel & Power Ltd- Raigarh India .
• Inspection of Heat Exchanger at M/s. Tenova Hypertherm Pvt. Ltd- Vasai Road (Thane)-On behalf of -ACCIL Haryana-India.
• Inspection of Steel Structure (Construction) at Akruti Builder-Mumbai.
Inspection of surface preparation after blasting, Paint visual, Dry Film Thickness (DFT) as per panting manual or paint specification of various furnace accessories and water and gas mixed piping assemblies.
• WPS, PQR & Welder Performance Qualification Test witness & Review.
• Witness for NDE testing as per ASME Section code (PT, MT and UT).


WORK EXPERIENCE:

Organization : Classic Stripes Pvt. Ltd.
Vasai Road (E)-Thane (D.t)-Maharashtra-India.
Duration : From Apr 2007 to Oct 2009.
Designation : Senior Engineer Production Planning & Control (PPC).

Company Profile : Classic Stripes Ltd. is involved in manufacture of General structure medium fabrication for Oil & Petro chemical sector, sheet metal components, Signage products & Street Furniture.

Responsibilities:

• Production planning & control (PPC) as per customer schedule & requirements.
• Allocation of manpower and machines as per daily production plan for Fabrication, assembly, other departments & also monitoring the production processes and adjusting schedules as needed.
• Raw material planning as per requirements.Bom creation purchase requisitions, creation of production order & confirmation, check material availability & raw material stock list as per ERP Package.
• To maintain the ISO record of production planning, daily production, tool history card, M/C history card, raw material consumption, monthly stock, consumable control, M/C break down & maintenance reporting.
• MOST (Motion Operation Study Time) analysis for each & every product and reduce job flow, increase the productivity as per Standard Operating procedure (SOP) & drafting a timescale (cycle times) for the job.
• Welding inspection carried out before, during & after fabrication.
• Welding process (SMAW, GMAW, GTAW etc...)Monitoring and controlling as per product.
• Witness for NDE testing as per ASME Section code (PT, and UT).
• Estimating costs of all products & ensuring that the production is cost effective.
• Follow up to be taken from sub contractor (Fabrications, powder coating etc…).
• Developing in new parts & making jig, fixture & gauges required for the parts.
• Process & Quality improvement of products.
• Supervising and motivating a team of workers.
• Monitoring dispatch against customer order and action plan for short supply or over
Supply according to installations departments.
• Daily reporting to Manager.

WORK EXPERIENCE:

Organization : P.M.Electro-Auto Pvt. Ltd. (ISO 9001-2000),
Bhayander, Thane-Mumbai-India.
Duration : From Nov 2001 to April 2007.
Designation : Quality Inspector, Production Engineer, Production
In charge, Plant in charge.

Company profile: Company manufacturing of General structure Heavy fabrication, automotive parts (Chassis sub assembly parts, Engine parts, X members Engine mtg parts, doors, exhaust parts, auto spare parts etc..),Furniture assy parts (safety lockers, chare assy parts, self assy, drawer assy, table assy & mobile table assy etc.),Lifting & control panel assy, IC Pipe assy from SS pipe.

Responsibilities:

• Production planning & control (PPC) as per customer schedule & requirements.
• Raw material planning & inventory control (Guide line to purchaser).
• Allocation of manpower and machines as per daily production plan.
• To maintain the record of production planning, daily production, tool history card, Machine history card, raw material consumption, monthly stock, consumable control, machine break down & maintenance reporting.
• Developing in new parts & making jig, fixture & gauges required for the parts.
• Prepare the Product Part Approval Process (PPAP) records & documentation.
• Welding process (SMAW, GMAW, GTAW etc...) monitoring and control as per product.
• Follow up to be taken from Sub contractor (Fabrications, powder coating etc…).
• Witness for NDE testing as per ASME Section code (PT) as per customer requirements.
• Inspection of raw materials, in process, Final Stage.
• Welding inspection carried out before, during & after fabrication.
• Handling of customer complaints & to make Corrective Action & Preventive Action (CAPA) plan.
• Analyses of Potential Failure Mode Effect Analysis (PFMEA) of each and every product.
• Preparing quotation of the product & costing.
• Monitoring dispatch against customer schedule and action plan for short supply or over supply & customer communication.
• Target & quality achieve as per customer requirement & schedule.
• Weekly reporting to CEO.

WORK EXPERIENCE:
Organization : GRAVITY DIE CASTERS PVT. LTD, CHENNAI-India.
Duration : 2000 Aug to 2001 Aug.
Designation : Quality control Inspector.

Responsibilities
• Planning, Monitoring and Preparation of Mechanical drawings & part drawings.
• Prepare all type of inspection report (online, incoming & final).
• Preparation of layout inspection of components.
• Die penetration test for casting.
• Prepare the all type of quality plan.
• Handling of all type of main inspection instruments & Rejection data analysis.

PERSONAL DETAILS:

Date of Birth : 15.08.1977.
Nationality : Indian.
Language Known : English, Hindi, Tamil,
Gender : Male.
Marital Status : Married.
Passport No : J0269826-Valid.
Visa status : Employment Visa.

Permanent & Contact Address : S/o.M.Samiayya,
: 3/7C1 North Street,
: Marungulam (P.O),
: Thanjavur (D.t),
: Tamilnadu-India-Pin 613006.

COMPUTER PROFICIENCY:
Operation System : Windows XP/98/95
Office Productivity : Microsoft Office-Word, Excel & Internet Application
Packaging : ERP (Production & Planning control) : Auto CAD 2000 R-14.

Industrial Training for 15 days.

 BHARATH HEAVY ELECTRICAL LIMITED (BHEL):-
Project work : “Retraction of boom assy from rotary hearth
Furnace” at SSTP (SEEMLESS STEEL TUBE
PLANT), BHEL, TRICHY, TAMILNADU.

Declaration

I hereby declare that the above information is true to the best of my knowledge and belief.

Date : Yours Sincerely,

Place : THANJAVUR (S. SANGILIMUTHU).
TAMILNADU-INDIA.
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