Curtiss Wright Nuclear
PAUT/TOFD (PCN L-3, ASNT UT L-3)

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Country: India
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Certifications
PRIYESH D. MAURYA

priyesh.maurya@rediffmail.com
maurya.priyesh@gmail.com

+91 96012 56670; +91 98258 43895



SYNOPSIS

13 years of rich and substantial experience in NDT field
mainly in Ultrasonic Testing (Advance Technique TOFD;
PHASED ARRAY and A-scan Technique) and Radiographic
Testing. Over the period of time the experience has been
enriched with the exposure to Fabrication industry;
Offshore Oil Platform; Sub-sea Pipeline inspection; Dry
Docks; Petrochemical plant; Fertilizer plant and Atomic
power station.

PROFESSIONAL QUALIFICATION

 PCN L-3: UT, PAUT, ToFD
PCN No.: 315801; Sector: Weldments

 ASNT Level-3: UT
Cert. No.: 212370

 PCN L-2: UT 3.1; 3.9
PCN No.: 315801

 EN-473/ ISO 9712 UT LEVEL-II
Cert. No.: 04-502-06027
Sector: (D) Permanent joints according to the
Pressure Equipment Directive (PED) 97/23EC,
Welded Products. (from TUV NORD)

 UT TKY Certification (As per API RP-2X)

 HydroForm Training and certification
(OLYMPUS)

 NDT LEVEL-II in RT; LPT; MPT & VT

 BARC LEVEL-I (Radiographer)

 HEUT & SEA Survival (valid: 29th Dec
2015)
 Basic H2S & BA (valid :14th Dec 2015)
Education
ACADEMIC QUALIFICATION

 B. Sc. (PHYSICS) 1ST class.
(University of Mumbai)
Experience
JOB PROFICIENCY

ADVANCE TECHNIQUE

 Carrying out recordable Phase Array and
ToFD UT
of Weld joints as per Code case 2235-9, and recordable
ToFD of weld joints for detection of Reheat cracks as per
API 934-A Appendix A.

 High Sensitivity manual Phased Array UT
of Weld
joints for detection of Reheat cracks as per API 934-A
Appendix A.

 Carrying out Corrosion Mapping using
Hydro form
Phased Array (Olympus) and familiar with operation P-SCAN
(Force Technology).

 Feasibility study of drawing for
inspection scope
and preparing procedures for UT techniques ToFD, PHASED
ARRAY and A-Scan.

 Preparing Scan Plan for ToFD and Phased
Array and
supplementing ToFD scan with Phased Array for Weld
scan using ES BEAM TOOL by Eclipse Scientific.

 Preparing sketch for Calibration and
Qualification Block as per procedure / applicable code or
specification and carrying out performance demonstration
for Procedure Qualification.

 Machine used for the Advance UT
Techniques-
Omniscan (Olympus), Data interpretation using Tomoview;
P-Scan (Force Technology) TD Focus, TD Pocket, TD Handy
(AGR); Microplus-II (Sonomatic).

 ToFD and Phased Array carried out over
the
thickness range from 15mm to 303mm.

A-SCAN TECHNIQUE

 Ultrasonic examination of BUTT & TKY
(Tub-Tubular
& Tub-Non member) weld Joint configuration as per
structural code API RP-2X and AWS D 1.1.

 Critical ultrasonic examination of
Reactor;
Boiler; Pressure Vessels & Nozzle Weld joints
as per ASME Boiler and Pressure Vessel code.

 High Sensitivity A-Scan UT of weld joints
for
detection of Reheat cracks as per API 934-A Appendix A.

 Ultrasonic examination of BIMETALIC weld
joints
using WSY Probes (Longitudinal Angle Probe) and Focus
Probes.

 Ultrasonic examination of SS BUTT Weld
and
Nozzles using WSY Probes (Longitudinal Angle Probe) and
Focus Probes.

 Finding surface discontinuity using CREEP
WAVE.

 Familiar with DGS METHOD A- SCAN UT

 Familiar with A- SCAN UT Tandem and
Immersion
Technique.

 Scanning weld overlay for disbond
checking &
heavy steel forging plate examination for lamination
check.

 Corrosion monitoring survey using UFD.



 Machine used for the A-Scan UT
Techniques-

PX-10 (EEC), USM-6 (KK make analog m/c), Einstein-II
(Modsonic), USM-25, 35 & 50 (GE)
Panmatrix EPOCH- XT (Olympus) D-Scan (Silverwing)

 A-Scan UT carried out over the thickness
range
from 8mm to 303mm.

FAMILIAR WITH

Code case 2235-9; Code case 181; ASME SEC-V; ASME SEC-
VIII Div-I, Div.-II and Div.-III; API- 934 Appendix A;
ANSI B31.3; AWS D1.1; API RP-2X; ABS Class, DNV Class
(With reference to UT).

WORK EXPERIENCE

1. Worked as Freelancer

a. Worked as a freelancer for short term project,
from 17th December 2014 to 03 January 2015 at QP
Refinery, Mesaieed, Qatar, Lead Operator for Hydroform
corrosion mapping of vessels Dish end of Combustor 4104-D
online externally to determine the location, extent and
comparison with previously identified corrosion through
Applus Velosi, Qatar.

Activity involved was Data acquisition, Data
interpretation and final reporting.

b. Worked as a freelancer for short term project,
from 3rd Jul 2014 to 22nd August 2014, on QP Offshore
Platform PS-2 as Lead Operator for Hydroform corrosion
mapping of vessels and ToFD inspection of weld through
Applus Velosi, Qatar

Activity involved was Data acquisition, Data
interpretation and final reporting.

2. Worked at U-Sonix Inspection Solution Pvt. Ltd.,
Chennai (India) form 29th December 2012 to 14th June
2014.

Designation: Advance UT Specialist

Scope of work:

Working as UT Level -3. Preparing procedure, carrying out
feasibility study for the scope of AUT activity,
communicating with client on technical issues, providing
valuable input for the commercial work out for project
bidding and carrying out site activity.

Providing Training to the new technicians; as per company
written practice.

Conducted Phased Array UT L-II Training and Certification
for weld joint inspection as per company written practice
in-line with SNT-TC-1A, organized by company Sept- 2013.

 Worked as lead operator on QP (Qatar
Petroleum)
Offshore Platform production station PS-3 pre-shutdown
Inspection (using Olympus HydroForm Corrosion mapping of
vessels & columns and TOFD of weld Joints) from 1st
January to 20th February 2013 and 3rd December 2013 to
13th January 2014 through Velosi.

Activity involved was Data acquisition, Data
interpretation and final reporting.

 Worked as lead PAUT (Omniscan) Operator
for
Nozzle weld inspection of pressure inspection (Wazid Gas
program, Inlet and Gas processing) project at Zamil Heavy
Fabrication, Saudi Arabia from 11th May to 9th June 2013.

Activity involved was Data acquisition, Data
interpretation and final reporting.

 Worked as AUT Supervisor on QP Sub-Sea
pipe line
Corrosion Mapping inspection (using P-Scan, Force
Technology) on Applus RTD Project through Velosi from
17th December to 21st January.

Activity involved was primarily as coordinating with
client and inspection for the day to day activity,
planning for next activity, Report preparation,
maintaining Daily Progress Report.

Worked as data acquisition operator as and when required
on priority basis.

 Carried out weld joints A-Scan UT and
visual
inspection of Pig-Receiver for Feed Gas Pipe line Project
at NGL Plants, Masaieed (Client- QP) at Multitex
Filtration, Noida (India) through Velosi.

3. Worked at M/S LARSEN & TOUBRO (Heavy Engineering
Division), Hazira, Gujarat (India), for four years, from
5th January 2009 to 31st December 2010 and 1st March 2011
to 29th December 2012 on pay roll of MARK INSPECTION
SERVICES, Pune.

Designation: Senior UT Technician

Carried out Advance and manual UT on Reactors and coke
drums (Pressure Part Equipments) manufactured at Larsen &
Toubro manufacturing complex for number of clients /
consultant - KNPC (Kuwait National Petroleum Company);
Petrobras (Brazil); KBR; Shell; EXXON Mobile; Jacobs
Engineering; Chevron; Echopetrol; Worley Parsons; EIL; ME
Global, Canada; HPCL (Hindustan Petroleum Corporation
Ltd.); BPCL (Bharat Petroleum Corporation Ltd.),

Scope of work:

 Carrying out recordable Phase Array and
ToFD UT
of Weld joints as per Code case 2235-9, and recordable
ToFD of weld joints for detection of Reheat cracks API
934-A Appendix A.

 High Sensitivity manual Phased Array UT
of Weld
joints for detection of Reheat cracks as per API 934-A
Appendix A.

 Feasibility study of drawing for
inspection scope
and preparing procedures for UT techniques ToFD, PHASED
ARRAY and A-Scan.

 Preparing Scan Plan for ToFD and Phased
Array and
supplementing ToFD scan with Phased Array for Weld
scan using ES BEAM TOOL by Eclipse Scientific.

 Preparing sketch for Calibration and
Qualification Block as per procedure / applicable code or
specification and carrying out performance demonstration
for qualifying procedure.

 Characterization of ToFD indication with
manual
A-Scan UT and making tracing of defect location for
repair plan.

 Demonstrating machine calibration,
sensitivity
setting delectability and procedure validation to client
during Audit.

 Carried out B & C Scan UT on weld joints
using
Isonic 2000 equipment.

 Coordinating with the third party and
documentation.




Achievements

 Successfully demonstrated Reheat Crack
detection
by Phased array Technique to Chevron during audit for
KNPC Project.

 Successfully demonstrated ToFD
supplemented with
Phased Array for Procedure validation for KBR audit and
Qualified technician for the project at L&T Hazira,
Gujarat (India)

 Successfully converted radiographic weld
joint to
ToFD and Phased Array Technique (as per CC 2235-9 in lieu
of Radiography) for detection of crack embedded in
cladding, cladding and parent metal interface in weld
joint and adjacent HAZ with Phased Array Technique.

The activity involved Mock-up block design, manufacturing
of block, making scan plan, preparing procedure and
validation by performance demonstration.
For –

Project : Barran Cabermeja Refinery
Modernization Project
Client : Echopetrol S. A.
Process Licensor : Foster Wheeler
Equipment : Coke Drum

 Qualified for PHASED ARRAY Technique WELD
JOINTS
for EXXON Mobile (MAY 2011)

Project : SAMREF Clean Fuels Project.
Client : SAUDI ARAMCO MOBILE
REFINERY (SAMREF)
PMC : Worley Parsons
Equipment : HDS Reactor (95mm Nozzle
joints; 55mm & 55#95mm
Shell joints)

4. Worked at Godrej & Boyce from January 2011 to
February 2011 on pay roll.

Designation: Senior QC Inspector

Worked on Petrobras Project Refineria Do Nordeste – Abreu
E Lima Renest owned by Abastecimento, 285mm thickness HDT
Reactor.

Scope of work:

 Coordinating with work shop for the daily
NDT
activities, planning and arrangement of technicians to
carry out the activities.
 Coordinating with third party report
making and
documentation.

5. Worked at DRY DOCKS WORLD, DUBAI since June 2007
to July 2008 on pay roll of Al- Shabia Engineering.

Designation: UT Technician

Project : Conversion COT to FPSO FRADE
Client : SBM
Owner : CHEVRON
Class : ABS



Project : Conversion COT to FPSO GIMBOA
Client : SAIPEM
Class : ABS

Scope of work:

 Carrying out ultrasound testing on BUTT &
TKY
(Tub-Tubular &Tub-Non members).

 Weld joints configuration in the
construction
phase of Turret, Moon Pool and Vessel construction of the
project. UT carried out on critical joints of Lifting
Trunion and full penetration weld of Bracing Butt joint.

6. Worked at M/S. LARSEN &TOUBRO (Modular
Fabrication Yard), Hazira, Gujarat (India) from 2001 to
May 2007 on pay roll of IIS NDT & ALLIED SERVICES,
Mumbai.

Designation: Multi NDT Technician


Worked on the Offshore Process Platform, Modules, Bridge
and Jackets, Piles, offshore pressure pipes while
fabrication.

Scope of work:

 Carrying out Ultrasonic examination of
BUTT & TKY
(Tub-Tubular & Tub- Non member) weld joint configuration
on structural pipes and plates. UT carried out on
critical joints of Lifting Trunion, Platform Leg and full
penetration weld of Bracing Butt joint.

 Radiographic testing (Exposing;
Developing &
Interpretation) of different Weld Joints on piping,
structures and pressure vessel along with Safety
measures.

 MPI & LPT carried out on priority basis.

7. Shut Down jobs


 Worked as lead operator for pre Shut Down
on QP
Offshore Platform. Carried out Corrosion mapping of
vessels with HydroForm Phased Array Technique in during
2013-14.

 Worked as UT Technician for RLA (Residual
Life
Assessment) job at KRIBHCO Fertilizer, Hazira, Gujarat
(India) March 2009. UT carried out on pipe and Steam Drum
Weld Joints for detection of in-service cracks.

 Carried out Thickness Survey at CAIRN
Energy,
Hazira, Gujarat (India) in 2006.

 Worked as Radiographer for Extension of
Reliance
Petrochemical, Hazira, Gujarat (India) June- 2005.
Carried out radiography on pipe weld joints.

 Worked as Radiographer for Shut Down at
Hindustan
Petroleum Corporation Ltd., Mumbai (India), June- 2005.
Carried out radiography on pipe and vessel weld joints.

 Worked as Radiographer for Shut Down at
Kakarapar
Atomic Power Plant, Vyara, Gujarat (India) March- 2005.
Carried out radiography on pipe weld joints.
Mistras Group