Curtiss Wright Nuclear
Quality Engineer

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State: ON Ontario
Country: Canada
Status:
I am willing to Travel.
I need a job as soon as possible.
I am willing to work overseas.
Education
• Masters of Science, Mechanical Engineering May' 2002 University of South Alabama, Alabama, USA GPA: 3.45/4.00
• Bachelor of Mechanical Engineering May’1999 NED University of Engineering & Technology, Karachi First Division
Experience
PROFESSIONAL EXPERIENCE
Process Engineer Sept' 2004 – Aug’ 2006 D&V Electronics Limited, Ontario, Canada
D&V Electronics Limited is an original Equipment Manufacturer of quality computerized testing equipment used in testing automotive electrical and electronic components. Throughout the last few years, we have researched, developed, tested manufactured and marketed more than 50 different types of test equipment.
Responsibilities:
• Implementing and Documenting ISO 9000 System in the company
• Responsible for analyzing processes and developing process flow charts and diagrams
• Responsible for analyzing processes and developing process flow charts and diagrams
• Prepared Production Schedules and responsible for all manufacturing processes including fabrication, machining and SMT
• Prepared Test Procedures for testing of the machines according to ISO 9000 and TS 16949 Standards
• Preparation of Quality System procedures in accordance with ISO 9000 and TS 16949 standards
• Perform Gage R&R for machines; specify and apply Six Sigma Limits, upper and lower control and specification limits, process variation, appraiser variation, equipment variation and total variation
• Prepared Work Instructions for Assembly, Production, Testing and Shipping Department according to ISO 9000 and TS 16949 Standards
• Compliance of APQP in coordination with R&D
• Created test methods, protocols and engineering reports
• Investigated customer complaints, performed root-cause analysis (RCA) and implemented corrective actions
• Follow-up for NCR Closure and taking necessary Corrective / Preventive actions
• Completed 8D Problem Solving Reports
• Performed DFMEA in coordination with R&D Department
• Performed PFMEA in coordination with Production Department
• Summarize QC data sheets and finalize product releases to customer
• Investigate and trace all problems related to quality issues reported by manufacturing; involved low volume manufacturing and specific customer needs
• Implemented Bar Coding system through out the company including assembly, manufacturing, production, quality, and shipping departments to track the product at each stage of production
• Responsible for all safety standards including First Aid Safety and WHMIS standards
Junior Quality Engineer June'2002 - May' 2004 Delphi Automotive Systems, Michigan, USA
Delphi designs, engineers and manufactures a wide variety of components, integrated systems and modules on a worldwide basis. As the largest and most diversified supplier of automotive parts, Delphi can provide our vehicle manufacturer customers with global, single-point sourcing capability and systems tailored to meet their specific needs
Responsibilities:
• Responsible for analyzing processes and developing process flow charts and diagrams
• Preparation of Quality system Procedures
• Implementation of Procedures, production and maintenance Schedules for fabrication and machine shops including machining and welding processes
• Implementation of Statistical Quality Control techniques
• Preparing work programs for repair / maintenance of workshop metal working machines
• Developed Organizational, Departmental Structures and charts
• Investigate and trace all problems related to quality issues reported by assembly, manufacturing, production and shipping departments
• Change Requests (ECR’s) with Engineering, when design changes were needed
• Responsible for accessing Supplier Quality includes part production approval process (PPAP)
• Applying SPC/SQC techniques in the quality improvement project
• Follow-up for NCR Closure and taking necessary Corrective / Preventive actions
• Coordinated QC action with the needs of all company departments, such as trouble-shooting production quality problems and proposing Engineering
• Ensure quality standards are being upheld by reviewing daily production QC data sheets for accuracy, completeness, and compliance to requirements
QA Engineer Feb’ 2000 – July’ 2001 Ali Engineering Corporation, Karachi
Ali Engineering Corporation is the leading manufacturer, exporter and supplier of high quality Aluminum Alloy Pistons and Alloy Steel Gudgeon Pins for IC Engines, Air Compressors, and Gas Compressors; and has been in this business for the past twenty five years.
Responsibilities:
• Conducted a Gap Analysis toward ISO/QS9000 Certification
• Preparation of Inspection & Test Plan / Quality Control Procedures / Quality Control Plan in accordance with ISO 9000:2000 Standards
• Developed and implemented quality Control Plans, Inspection and quality auditing Plans
• Responsible for accessing Supplier Quality includes part production approval process (PPAP)
• Analyzed incoming raw materials and packaging materials according to established procedures to determine conformance to accepted specifications
• Communicated with suppliers, primarily for corrective action of nonconforming incoming materials
• Served on project team to develop an ISO/QS quality system emphasizing continuous improvement
• Accurately and completely documented all analyses performed
• Implemented and maintained inspection procedures, training programs, and corrective action procedures
• Provided timely response to, and resolution of customer quality issues
• Investigated customer complaints, performed root-cause analysis and implemented corrective actions
• Ensure quality standards are being upheld by reviewing daily production QC data sheets for accuracy, completeness, and compliance to requirements
• Provided timely response to, and resolution of customer quality issues
• Worked to improve communication and promote a team environment
Graduate Assistant Jan'2001 - May' 2002 University of South Alabama, Alabama, USA
Responsibilities:
• Demonstrate undergraduate students about practical, apparatus, reports and results in the courses of heat transfer, thermodynamics and fluid mechanics
• Checking and grading of assignments, results and reports of practical
• Help undergraduate students in their practical, projects and assignments
Evident Ultrasonic Inspection Equipment