Assistant Refractory Manager for 120 ton/hr Steel plant
NDT.org Member Since: 2003
Added: 5/23/2003
Last Updated: 5/23/2003
Last Updated: 5/23/2003
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State:
ON Ontario
Country:
CANADA
Status:
I am willing to Travel.
I am willing to work overseas.
I prefer permanent jobs.
I am willing to work overseas.
I prefer permanent jobs.
Certifications
PEO "Professional engineer in ontario,canada"In progress
Education
Education 1991 - 1996 Cairo university, Faculty of engineering CAIRO B.Sc. Mechanical Design and Production Engineering It is Bachelor of Engineering Canadian Equivalence with Mechanical and Production Engineering specialization.
Experience
Sep.2004 - Present MAGNA CO. Ontario.
CNC Lathe Machine Operator.
· Responsible for BM1 “Broaching machine” for part number 6962,Check geometrical dimensions, inspect its spline by gauges and performed fine grinding process for parts.
· Maintained high level of quality for that mass production machine and ensure that production within the specified auto industry producers’ limits (Zero Defect Criteria for GM and Ford).
Feb.2001 - Aug.2004 Al EZZ STEEL CO. Cairo
Assistant Department Manager of Refractory section.
· Supervised team of 34 skilled technicians and one engineer.
· Supervised slide gate and CNC workshop activities where as a team of one expertise &5 technicians repair and maintain mechanical parts used in slide gate mechanism system or CNC mechanism system.
· Managed lining activities for 2 x 120-ton EAF’s (Electric Arc Furnace), with 6 x EAF delta roofs, 7 x100 ton ladles, and 9 x 16 ton tundishes. Tundishes have been upgraded on site to Calibrated Nozzle Changing (CNC) technology with knew how supplied by Vesuvius Co.
· Evaluated refractory materials’ consumptions for all aspects of plant and technical & statistical analysis of materials’ performance from all suppliers, deal with suppliers for best cost-performance ratio of refractory materials. Ezz achieved level of “World’s Best Practice” for average monthly refractory consumption was 6.3 kg refractory/ton.
· Communicated with other departments’ managers for follow up plant performance, attended all daily and monthly production /safety meetings.
· Involved in plant’s budget yearly for refractory materials.
· Responsible optimization ladle working lining refractory consumption project “Achieved minimization 3.29 kg/ton @2001, 2.68 @2002 & 2.26 @ 2003” (31 % saving in three years period).
· Applied ISO quality and environmental system in refractory department.
· Issued, control and follow refractory purchase requests through Oracle.
Aug.1997 - Feb. 2001 Al EZZ STEEL CO. Cairo
Steel Continuous Casting Machine (CCM) Engineer.
· Supervised team of 15 skilled technicians and one Forman.
· Managed production process of Continuous Casting Machine of 100-ton/hr steel plant (Knew how by DANIELI Co). This plant consists of EBT type “EAF” equipped with MORE Co (Italy), DANARC module technology for oxygen injection for the advantages provided by burners.
· Managed entire casting process, as senior shift member of staff, and ensuring that process parameters, productivity rates and product quality were always maintained and take necessary actions to prevent defects. Responsible for safety and safe working procedures for all my staff.
· Communicated with refractory and mould sections and my colleague at the EAF for productivity maximization and down time elimination.
· Reported directly to the Plant Manager (Day based) and assigned for training of four new crews (15 persons per crew) for advanced CCM technology with max. Speed of 3.5 m/min. during plant’s upgrade @ 2000.
· Optimized CCM performance such as maximum casting time in tundishes refractory and CCM mould & minimum materials cost.
Feb.1998 - Apr.1998 Al EZZ STEEL CO. Cairo
Start Up and Commission Steel Minimill Engineer.
· Participated in commission of 100 ton steel /hr for minimill accepts included EAF, CCM and 2 x150-ton crane, materials handling systems, preheaters, ladles, tundishes. Created project’s defects list for CCM attended daily project progress meeting with know how supplier (DANIELI CO).
· Involved in plant preparation of all the Standard Operating Procedures, and training of an unskilled local team of technicians in ladle flow control system (Slide gate) & Nitrogen stirring system (porous plug) for the 6 x 100 ton steel ladles during plant start-up.
· Managed a team of 12 technicians.
Aug.1997 - Aug.1998 HAMINZ CO. Cairo
Design & Production Engineer.
· Designed CNC (computer numerical control) programs of lathes and milling machines for production of internal combustion engines Piston Rings for Auto producers like Nissan, Peugeot, and Toyota.
· Managed production process of Piston Rings from casting blanks, grinding process, internal turning in (CTB machine) and external turning with gap adjusting in (AFT machine).
· Achieved Quality limits of produced piston rings through its entire process take any necessary actions to keep quality within the producers’ limits and to achieve Zero defect quality criteria.
· Supervised team of 16 technicians and one Forman.
CNC Lathe Machine Operator.
· Responsible for BM1 “Broaching machine” for part number 6962,Check geometrical dimensions, inspect its spline by gauges and performed fine grinding process for parts.
· Maintained high level of quality for that mass production machine and ensure that production within the specified auto industry producers’ limits (Zero Defect Criteria for GM and Ford).
Feb.2001 - Aug.2004 Al EZZ STEEL CO. Cairo
Assistant Department Manager of Refractory section.
· Supervised team of 34 skilled technicians and one engineer.
· Supervised slide gate and CNC workshop activities where as a team of one expertise &5 technicians repair and maintain mechanical parts used in slide gate mechanism system or CNC mechanism system.
· Managed lining activities for 2 x 120-ton EAF’s (Electric Arc Furnace), with 6 x EAF delta roofs, 7 x100 ton ladles, and 9 x 16 ton tundishes. Tundishes have been upgraded on site to Calibrated Nozzle Changing (CNC) technology with knew how supplied by Vesuvius Co.
· Evaluated refractory materials’ consumptions for all aspects of plant and technical & statistical analysis of materials’ performance from all suppliers, deal with suppliers for best cost-performance ratio of refractory materials. Ezz achieved level of “World’s Best Practice” for average monthly refractory consumption was 6.3 kg refractory/ton.
· Communicated with other departments’ managers for follow up plant performance, attended all daily and monthly production /safety meetings.
· Involved in plant’s budget yearly for refractory materials.
· Responsible optimization ladle working lining refractory consumption project “Achieved minimization 3.29 kg/ton @2001, 2.68 @2002 & 2.26 @ 2003” (31 % saving in three years period).
· Applied ISO quality and environmental system in refractory department.
· Issued, control and follow refractory purchase requests through Oracle.
Aug.1997 - Feb. 2001 Al EZZ STEEL CO. Cairo
Steel Continuous Casting Machine (CCM) Engineer.
· Supervised team of 15 skilled technicians and one Forman.
· Managed production process of Continuous Casting Machine of 100-ton/hr steel plant (Knew how by DANIELI Co). This plant consists of EBT type “EAF” equipped with MORE Co (Italy), DANARC module technology for oxygen injection for the advantages provided by burners.
· Managed entire casting process, as senior shift member of staff, and ensuring that process parameters, productivity rates and product quality were always maintained and take necessary actions to prevent defects. Responsible for safety and safe working procedures for all my staff.
· Communicated with refractory and mould sections and my colleague at the EAF for productivity maximization and down time elimination.
· Reported directly to the Plant Manager (Day based) and assigned for training of four new crews (15 persons per crew) for advanced CCM technology with max. Speed of 3.5 m/min. during plant’s upgrade @ 2000.
· Optimized CCM performance such as maximum casting time in tundishes refractory and CCM mould & minimum materials cost.
Feb.1998 - Apr.1998 Al EZZ STEEL CO. Cairo
Start Up and Commission Steel Minimill Engineer.
· Participated in commission of 100 ton steel /hr for minimill accepts included EAF, CCM and 2 x150-ton crane, materials handling systems, preheaters, ladles, tundishes. Created project’s defects list for CCM attended daily project progress meeting with know how supplier (DANIELI CO).
· Involved in plant preparation of all the Standard Operating Procedures, and training of an unskilled local team of technicians in ladle flow control system (Slide gate) & Nitrogen stirring system (porous plug) for the 6 x 100 ton steel ladles during plant start-up.
· Managed a team of 12 technicians.
Aug.1997 - Aug.1998 HAMINZ CO. Cairo
Design & Production Engineer.
· Designed CNC (computer numerical control) programs of lathes and milling machines for production of internal combustion engines Piston Rings for Auto producers like Nissan, Peugeot, and Toyota.
· Managed production process of Piston Rings from casting blanks, grinding process, internal turning in (CTB machine) and external turning with gap adjusting in (AFT machine).
· Achieved Quality limits of produced piston rings through its entire process take any necessary actions to keep quality within the producers’ limits and to achieve Zero defect quality criteria.
· Supervised team of 16 technicians and one Forman.
Comments
Objective:
Industrial and mechanical engineer. Well-built technical and management skills for production and plants management. Assistant Department manager for 120-ton/hr steel plants. Key member of 5.5 M ton steel/year international steel group with capital employed of 3bnUS$. Offering high level of management techniques to achieve company forecasted aims.
Extremely interested to be concerned with building a highly dynamic company, as well as taking up the challenge of enhancing my skills. Focused to be key person of multinational industrial group to take on responsibility rapidly, to have the opportunity to develop my skills and work in a variety of fields, to have a diverse and fulfilling career path, to exceed goals and add significant values. Worldwide traveling and relocating are options.
computer Windows excel, outlook, word, power point, e-mail and Oracle.
Languages Certified Fluent in English, Russian, Arabic and Beginner in French.
Training
· Practical, theoretical course Steel Making {Assistant Manager of Refractory Department}; [at Al Ezz Steel Melt Shop];(01/02/2001-15/03/2001).
· Practical, theoretical course Steel Making {Electric Arc Furnace Engineer "EAF"}; [at Al Ezz Steel Melt Shop];(15/01/2000-30/03/2000).
· Theoretical course in Technical Report Writing for Engineers, by American University in Cairo [at Al Ezz Steel Rebars]; (One Week in April 1999).
· Theoretical course in Effective Supervisory Management, by American University in Cairo [at Al Ezz Steel Rebars]; (Three days in May 1998).
· Practical, theoretical course Steel Making {Refractory Engineer, Slide gate & porous plug Installation of 100-ton ladle, Ezz Melt Shop Start-Up by VESUVIUS}; (20/2/1998-20/3/1998).
· Practical, theoretical course Steel Making {Continuous Casting Machine Engineer}; [Al Ezz Steel Rebars, Sadat City, Egypt by DANIELI Company]; (24/1/1998 - 20/2/1998).
· Practical, theoretical course Steel Making {Continuous Casting Machine Engineer}; [Metallurgical Works Company (BMZ), Goblin, Belarus “Former Soviet Union”]; (13/10 - 6/1/1998).
· Practical, theoretical course {Maintenance Engineer}; [Mechanical Sector, Arab Contractors Co., Alexandria, Egypt]; (a month in years 93, 94, 95).
· Work shop [Faculty of Engineering, Cairo University]; (a month 1992).
World wide refrances list is avaiable upon request
Industrial and mechanical engineer. Well-built technical and management skills for production and plants management. Assistant Department manager for 120-ton/hr steel plants. Key member of 5.5 M ton steel/year international steel group with capital employed of 3bnUS$. Offering high level of management techniques to achieve company forecasted aims.
Extremely interested to be concerned with building a highly dynamic company, as well as taking up the challenge of enhancing my skills. Focused to be key person of multinational industrial group to take on responsibility rapidly, to have the opportunity to develop my skills and work in a variety of fields, to have a diverse and fulfilling career path, to exceed goals and add significant values. Worldwide traveling and relocating are options.
computer Windows excel, outlook, word, power point, e-mail and Oracle.
Languages Certified Fluent in English, Russian, Arabic and Beginner in French.
Training
· Practical, theoretical course Steel Making {Assistant Manager of Refractory Department}; [at Al Ezz Steel Melt Shop];(01/02/2001-15/03/2001).
· Practical, theoretical course Steel Making {Electric Arc Furnace Engineer "EAF"}; [at Al Ezz Steel Melt Shop];(15/01/2000-30/03/2000).
· Theoretical course in Technical Report Writing for Engineers, by American University in Cairo [at Al Ezz Steel Rebars]; (One Week in April 1999).
· Theoretical course in Effective Supervisory Management, by American University in Cairo [at Al Ezz Steel Rebars]; (Three days in May 1998).
· Practical, theoretical course Steel Making {Refractory Engineer, Slide gate & porous plug Installation of 100-ton ladle, Ezz Melt Shop Start-Up by VESUVIUS}; (20/2/1998-20/3/1998).
· Practical, theoretical course Steel Making {Continuous Casting Machine Engineer}; [Al Ezz Steel Rebars, Sadat City, Egypt by DANIELI Company]; (24/1/1998 - 20/2/1998).
· Practical, theoretical course Steel Making {Continuous Casting Machine Engineer}; [Metallurgical Works Company (BMZ), Goblin, Belarus “Former Soviet Union”]; (13/10 - 6/1/1998).
· Practical, theoretical course {Maintenance Engineer}; [Mechanical Sector, Arab Contractors Co., Alexandria, Egypt]; (a month in years 93, 94, 95).
· Work shop [Faculty of Engineering, Cairo University]; (a month 1992).
World wide refrances list is avaiable upon request
