Advanced Inspection Technologies Introduces Edgevision AI Push Camera for Boiler and Heat Exchanger Tube Inspection
Posted: 2026-10-12
By:
AIT Inspection Team
Source:
https://aitproducts.com/
New purpose-built remote visual inspection system combines Full HD imaging, AI-assisted anomaly detection, and on-device reporting to support industrial tube inspections.
Advanced Inspection Technologies (AIT) has introduced the Edgevision™ AI Push Camera, a new remote visual inspection (RVI) system developed specifically for boiler and heat exchanger tube inspection. The system combines Full HD imaging, a 30-meter push cable, onboard NVIDIA Jetson computing, and optional AI-assisted reporting software to help inspection teams examine internal tube surfaces and document findings during industrial maintenance work.
Unlike general-purpose pipe inspection cameras, Edgevision is designed around the requirements of boiler and heat exchanger tube inspection, where image quality, tube access, and accurate documentation are important. It brings camera hardware, recording, inspection review, and reporting functions into one portable system.
The camera is intended for power generation facilities, boiler maintenance contractors, heat exchanger inspection teams, and industrial plants conducting scheduled maintenance or investigating suspected tube problems.
A Camera Designed Around Boiler and Heat Exchanger Inspections
Inspecting the internal surfaces of boiler and heat exchanger tubes presents challenges that differ from conventional pipe inspection work.
During maintenance outages, inspectors may need to examine numerous tubes, identify visible signs of corrosion, deposits, obstructions, or mechanical damage, and record observations for further evaluation. The work often takes place through limited access openings, including steam and mud-drum manways.
Traditional inspection workflows may require crews to capture video in the field and later transfer the footage to another workstation for review. Images must then be organized, findings documented, and reports prepared for maintenance personnel.
When hundreds of tube sections need attention, the reporting work can become a substantial part of the inspection process.
Edgevision was developed to address these requirements by combining tube inspection imaging with onboard documentation tools.
The system allows inspectors to capture footage, review recorded images, and, with the appropriate software configuration, prepare consolidated reports without relying entirely on separate post-inspection processing.
Full HD Imaging and 30-Meter Tube Inspection Reach
Edgevision uses a 1920 × 1080 HDR CMOS camera with a sealed 176-degree wide-angle megapixel lens. Ten white LEDs provide illumination inside tubes where external lighting cannot reach.
The wide-angle view helps inspectors observe a larger portion of the internal tube wall, while the Full HD video system captures footage for subsequent review and documentation.
The detachable camera head measures less than 25 mm (1 inch) in diameter and features stainless steel and aluminum construction. Its submersible design supports inspection work where moisture may be present.
A 30-meter (98.4-foot) push cable provides reach for longer inspection runs. The 6.4 mm cable incorporates a rigid basalt fiber rod, six copper conductors, and a protective outer jacket.
The system also includes three centering devices, which help position the camera during suitable tube inspections.
Camera selection remains dependent on the tube's internal diameter, geometry, access conditions, and inspection distance. These factors should be confirmed before choosing the equipment for a particular application.
AI-Assisted Anomaly Detection and On-Device Reporting
A key feature of Edgevision is its onboard NVIDIA Jetson computer, which supports recording, image capture, camera control, and optional AI-assisted software functions.
The system operates offline, allowing inspectors to work in boiler rooms, power plants, and other industrial environments without depending on continuous internet access.
Edgevision is available in three configurations.
The Basic configuration provides Full HD video recording, still-image capture, a tablet viewing interface, and file export. It is intended for inspection teams that primarily need to examine internal tube conditions and retain visual records.
The Report Generator configuration adds consolidated job reporting and harmonized coding. Inspectors can organize recorded information into structured inspection reports without manually assembling every image and observation in a separate reporting process.
The Image Analysis configuration adds AI-assisted anomaly detection, flagging, tagging, and anomaly coding. The software helps identify areas of interest in inspection footage so inspectors can review potential visual anomalies more efficiently.
The inspector remains responsible for confirming findings and determining whether additional examination is necessary. AI-assisted image analysis is intended to support inspection review, not replace professional judgment or other nondestructive testing methods.
For facilities that inspect large numbers of tubes during scheduled maintenance, these reporting capabilities can help reduce repetitive file handling and keep inspection findings organized.
From Captured Footage to Inspection Reports
One of the practical challenges of industrial tube inspection is maintaining a clear connection between recorded footage and the observations made during the inspection.
A video file alone may not provide enough information for maintenance personnel to understand the condition of a particular tube. Inspectors may need to identify the inspected location, review relevant images, classify observations, and prepare documentation for engineering or maintenance review.
Edgevision's reporting configurations are designed to bring these activities closer to the actual inspection process.
Instead of treating documentation as an entirely separate task after the camera has been removed, inspectors can use the system's software to review captured material and prepare consolidated inspection records.
With the Image Analysis configuration, potential anomalies can be flagged for inspector review. Once an observation is confirmed, the information can be included in the inspection documentation using the available coding and reporting functions.
This approach is particularly relevant during boiler outages and heat exchanger maintenance, where inspection teams often work under limited maintenance windows.
The reporting features are intended to reduce the time spent sorting files and rebuilding inspection reports, allowing teams to focus more attention on reviewing tube conditions and communicating findings.
Portable Operation for Industrial Maintenance Environments
Edgevision is built as a compact field inspection system measuring approximately 16.5 × 15.0 × 7.5 inches (42 × 38 × 19 cm) and weighing approximately 20 lb (9 kg).
Its compact housing is designed to pass through round and oval manways, making it suitable for inspection work involving steam drums, mud drums, and other restricted equipment access points.
Two hot-swappable batteries support cordless operation, allowing crews to continue working without relying on a nearby power outlet.
The system uses an 11.1-inch tablet with a 3200 × 2000 display for inspection viewing and control. Video can be transmitted through Wi-Fi or Ethernet, while HDMI output provides an additional option for live viewing by supervisors or other inspection personnel.
USB export supports the transfer of inspection recordings and reports for storage, further evaluation, or inclusion in maintenance documentation.
The system also provides USB input for alternate video sources, extending its usefulness in inspection environments where different viewing equipment may be required.
Applications in Power Generation and Industrial Facilities
Edgevision is primarily intended for inspecting the internal surfaces of boiler tubes and heat exchanger tubes.
In power generation facilities, the camera can support visual examinations during planned outages, routine maintenance, and troubleshooting activities. Inspectors can use recorded footage to review visible tube conditions and document areas that may require cleaning, further examination, or maintenance attention.
For heat exchanger maintenance, Edgevision provides a means of examining accessible tube interiors and retaining images for inspection records. This may help teams document visible deposits, corrosion indications, obstructions, or mechanical damage.
The camera may also be suitable for certain small-diameter industrial piping applications in chemical processing, refining, and manufacturing facilities.
However, internal visual inspection has limitations. Some damage mechanisms, including conditions that cannot be reliably identified from surface imagery, may require additional examination using other NDT methods.
AIT recommends evaluating tube diameter, inspection distance, access geometry, and reporting requirements before selecting an Edgevision configuration.
Selecting the Appropriate Edgevision System
Inspection teams can choose between the Basic, Report Generator, and Image Analysis configurations depending on their inspection and documentation requirements.
Organizations that primarily need high-quality internal tube footage may select the Basic configuration.
Teams that regularly prepare structured inspection reports may benefit from the additional documentation capabilities of the Report Generator configuration.
For inspection programs that require assistance reviewing large amounts of recorded footage, the Image Analysis configuration provides AI-assisted anomaly flagging and coding tools.
AIT can assist customers in evaluating the appropriate camera and software configuration for boiler tubes, heat exchangers, and other compatible industrial tube inspection applications.
Technical specifications, available configurations, and product inquiry information for the newly introduced Edgevision™ AI Push Camera are available at aitproducts.com .
About Advanced Inspection Technologies:
Advanced Inspection Technologies (AIT) supplies remote visual inspection and nondestructive testing equipment for aerospace, power generation, oil and gas, manufacturing, and industrial maintenance applications. Its product range includes video borescopes, push cameras, robotic pipe inspection cameras, micro borescopes, and other specialized inspection systems.
Advanced Inspection Technologies (AIT) has introduced the Edgevision™ AI Push Camera, a new remote visual inspection (RVI) system developed specifically for boiler and heat exchanger tube inspection. The system combines Full HD imaging, a 30-meter push cable, onboard NVIDIA Jetson computing, and optional AI-assisted reporting software to help inspection teams examine internal tube surfaces and document findings during industrial maintenance work.
Unlike general-purpose pipe inspection cameras, Edgevision is designed around the requirements of boiler and heat exchanger tube inspection, where image quality, tube access, and accurate documentation are important. It brings camera hardware, recording, inspection review, and reporting functions into one portable system.
The camera is intended for power generation facilities, boiler maintenance contractors, heat exchanger inspection teams, and industrial plants conducting scheduled maintenance or investigating suspected tube problems.
A Camera Designed Around Boiler and Heat Exchanger Inspections
Inspecting the internal surfaces of boiler and heat exchanger tubes presents challenges that differ from conventional pipe inspection work.
During maintenance outages, inspectors may need to examine numerous tubes, identify visible signs of corrosion, deposits, obstructions, or mechanical damage, and record observations for further evaluation. The work often takes place through limited access openings, including steam and mud-drum manways.
Traditional inspection workflows may require crews to capture video in the field and later transfer the footage to another workstation for review. Images must then be organized, findings documented, and reports prepared for maintenance personnel.
When hundreds of tube sections need attention, the reporting work can become a substantial part of the inspection process.
Edgevision was developed to address these requirements by combining tube inspection imaging with onboard documentation tools.
The system allows inspectors to capture footage, review recorded images, and, with the appropriate software configuration, prepare consolidated reports without relying entirely on separate post-inspection processing.
Full HD Imaging and 30-Meter Tube Inspection Reach
Edgevision uses a 1920 × 1080 HDR CMOS camera with a sealed 176-degree wide-angle megapixel lens. Ten white LEDs provide illumination inside tubes where external lighting cannot reach.
The wide-angle view helps inspectors observe a larger portion of the internal tube wall, while the Full HD video system captures footage for subsequent review and documentation.
The detachable camera head measures less than 25 mm (1 inch) in diameter and features stainless steel and aluminum construction. Its submersible design supports inspection work where moisture may be present.
A 30-meter (98.4-foot) push cable provides reach for longer inspection runs. The 6.4 mm cable incorporates a rigid basalt fiber rod, six copper conductors, and a protective outer jacket.
The system also includes three centering devices, which help position the camera during suitable tube inspections.
Camera selection remains dependent on the tube's internal diameter, geometry, access conditions, and inspection distance. These factors should be confirmed before choosing the equipment for a particular application.
AI-Assisted Anomaly Detection and On-Device Reporting
A key feature of Edgevision is its onboard NVIDIA Jetson computer, which supports recording, image capture, camera control, and optional AI-assisted software functions.
The system operates offline, allowing inspectors to work in boiler rooms, power plants, and other industrial environments without depending on continuous internet access.
Edgevision is available in three configurations.
The Basic configuration provides Full HD video recording, still-image capture, a tablet viewing interface, and file export. It is intended for inspection teams that primarily need to examine internal tube conditions and retain visual records.
The Report Generator configuration adds consolidated job reporting and harmonized coding. Inspectors can organize recorded information into structured inspection reports without manually assembling every image and observation in a separate reporting process.
The Image Analysis configuration adds AI-assisted anomaly detection, flagging, tagging, and anomaly coding. The software helps identify areas of interest in inspection footage so inspectors can review potential visual anomalies more efficiently.
The inspector remains responsible for confirming findings and determining whether additional examination is necessary. AI-assisted image analysis is intended to support inspection review, not replace professional judgment or other nondestructive testing methods.
For facilities that inspect large numbers of tubes during scheduled maintenance, these reporting capabilities can help reduce repetitive file handling and keep inspection findings organized.
From Captured Footage to Inspection Reports
One of the practical challenges of industrial tube inspection is maintaining a clear connection between recorded footage and the observations made during the inspection.
A video file alone may not provide enough information for maintenance personnel to understand the condition of a particular tube. Inspectors may need to identify the inspected location, review relevant images, classify observations, and prepare documentation for engineering or maintenance review.
Edgevision's reporting configurations are designed to bring these activities closer to the actual inspection process.
Instead of treating documentation as an entirely separate task after the camera has been removed, inspectors can use the system's software to review captured material and prepare consolidated inspection records.
With the Image Analysis configuration, potential anomalies can be flagged for inspector review. Once an observation is confirmed, the information can be included in the inspection documentation using the available coding and reporting functions.
This approach is particularly relevant during boiler outages and heat exchanger maintenance, where inspection teams often work under limited maintenance windows.
The reporting features are intended to reduce the time spent sorting files and rebuilding inspection reports, allowing teams to focus more attention on reviewing tube conditions and communicating findings.
Portable Operation for Industrial Maintenance Environments
Edgevision is built as a compact field inspection system measuring approximately 16.5 × 15.0 × 7.5 inches (42 × 38 × 19 cm) and weighing approximately 20 lb (9 kg).
Its compact housing is designed to pass through round and oval manways, making it suitable for inspection work involving steam drums, mud drums, and other restricted equipment access points.
Two hot-swappable batteries support cordless operation, allowing crews to continue working without relying on a nearby power outlet.
The system uses an 11.1-inch tablet with a 3200 × 2000 display for inspection viewing and control. Video can be transmitted through Wi-Fi or Ethernet, while HDMI output provides an additional option for live viewing by supervisors or other inspection personnel.
USB export supports the transfer of inspection recordings and reports for storage, further evaluation, or inclusion in maintenance documentation.
The system also provides USB input for alternate video sources, extending its usefulness in inspection environments where different viewing equipment may be required.
Applications in Power Generation and Industrial Facilities
Edgevision is primarily intended for inspecting the internal surfaces of boiler tubes and heat exchanger tubes.
In power generation facilities, the camera can support visual examinations during planned outages, routine maintenance, and troubleshooting activities. Inspectors can use recorded footage to review visible tube conditions and document areas that may require cleaning, further examination, or maintenance attention.
For heat exchanger maintenance, Edgevision provides a means of examining accessible tube interiors and retaining images for inspection records. This may help teams document visible deposits, corrosion indications, obstructions, or mechanical damage.
The camera may also be suitable for certain small-diameter industrial piping applications in chemical processing, refining, and manufacturing facilities.
However, internal visual inspection has limitations. Some damage mechanisms, including conditions that cannot be reliably identified from surface imagery, may require additional examination using other NDT methods.
AIT recommends evaluating tube diameter, inspection distance, access geometry, and reporting requirements before selecting an Edgevision configuration.
Selecting the Appropriate Edgevision System
Inspection teams can choose between the Basic, Report Generator, and Image Analysis configurations depending on their inspection and documentation requirements.
Organizations that primarily need high-quality internal tube footage may select the Basic configuration.
Teams that regularly prepare structured inspection reports may benefit from the additional documentation capabilities of the Report Generator configuration.
For inspection programs that require assistance reviewing large amounts of recorded footage, the Image Analysis configuration provides AI-assisted anomaly flagging and coding tools.
AIT can assist customers in evaluating the appropriate camera and software configuration for boiler tubes, heat exchangers, and other compatible industrial tube inspection applications.
Technical specifications, available configurations, and product inquiry information for the newly introduced Edgevision™ AI Push Camera are available at aitproducts.com .
About Advanced Inspection Technologies:
Advanced Inspection Technologies (AIT) supplies remote visual inspection and nondestructive testing equipment for aerospace, power generation, oil and gas, manufacturing, and industrial maintenance applications. Its product range includes video borescopes, push cameras, robotic pipe inspection cameras, micro borescopes, and other specialized inspection systems.
